We warmly welcome consumers both in the home and abroad to speak to us to negotiate company, exchange info and cooperate with us. We specializing in the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more. Include things like one particular 0.5 modulus brass worm gear shaft and one particular 20 teeth brass worm gear wheel. The transmission framework of worm shaft is simple, compact, modest volume and light excess weight. Worm Shaft Z1=1, turn a round of worm gear teeth, can get a substantial transmission ratio, typically during the power CAST IRON WORM GEAR REDUCER The transmission is secure, the vibration, affect and noise are smaller, the reduction ratio is large, the versatility is wide, and it may be applied with many mechanical equipment.
It could obtain a considerable transmission ratio with single-stage transmission, and includes a compact construction. Most versions have better self-locking effectiveness, and will save braking units for mechanical tools with braking demands. Gears assists us by means of a mechanism of rotation in between two axes to produce electrical power. Therefore they, with the aid of rotation following a mechanical concept relevant to physics transfers pace into electrical power. They may be of two sizes, one smaller as well as the other huge, adjoining one another using the aid of teeth. The teeth are interlocked and bring about rotation. WORM GEAR AND Pros OF WORM GEARS If among two gears a single is heavier as well as the other lighter it is mentioned that the weight turns into the fantastic element to trigger friction. In the event the fat appears as well heavy rotation can be hampered triggering inconvenience to move the machine with which they're connected.
Different gears have distinctive teeth. The teeth are in the twisted form or inside a straight kind. It is the action of the helical one to radiate movement among two shafts. Whereas the bevel form has teeth based on conical surface. The shafts are never ever parallel and intersected sharply in an angle. WORM GEAR Speed REDUCER Industry Speed REDUCER FOR Electric MOTOR Two or 3 reducers may be used to kind a multi-stage reducer to acquire an awesome gear ratio. A worm, in industrial parlance, is actually a shaft by using a helical thread. It can be generally a element of a gear that meshes that has a toothed wheel. Worm gears on the flip side, are people acknowledged as worm wheels. Sometime numerous men and women are puzzled with the terms worm, worm gear and worm drive, pondering that these 3 mean precisely the same matter.
Worm gears are important especially when there exists a have to have to reduce the gear size. It's the worm that has the capacity for making the gear rotate and not another way close to. With all the shallow angle around the worm, the gear isn't going to possess the capability to rotate it.
Types of worm gear
You will discover essentially 3 different sorts of worm wheels: the non-throated; single throated; and double throated. Non-throated worm wheels are those that do not have throats in the two the worms and the gear. Single throated categories are those whose gears are throated. Lastly, double throated ones are these with throated worms and gears.
Worm gear qualities
You will discover notable traits of a worm wheel. Very first, it's the capacity to transfer and carry load with utmost accuracy. It's also ideal for huge speed reductions. The efficiency of your worm gear, having said that, depends on installation ailments, the worm's lead angle, sliding velocity, surface high-quality and lubricant choice.
Building worm gears develop into effective
A system regarded as double enveloping can make worm gearing turn out to be extra effective. This technologies enhances the existing options from the worm wheel. This leads to improved accuracy and increased torque. What tends to make the technique so distinctive could be the undeniable fact that it may be employed to provide much better lubrication and design and style whilst loads are divided in every single of the gear's teeth. Worm gear applications
Worm wheels make conveyor systems do its function. Conveyors are equipment to transfer one particular material from one area to an additional. Apart from conveyor techniques even though, the worm wheel can also be used in high efficiency autos.
Hollow Pin Chains 08BP 40HP, 50HPSS, 60HP, 12BHP, 80HP, C2040HP, C2050HP, C2060HP, C2080HP, HB50.8, C2042HP, C2052HP, C2062HP, C2082HP, C2042H-HP, C2052H-HP, C2062H-HP, C2082H-HP Stainless Steel Roller Chain Stainless Steel Conveyor Chain Stainless Steel Roller Chains,Stainless Steel Conveyor chain, Stainless steel chain for bottle conveyor line and that is utilised on bottle filling conveyor lines, other normal ss chain or particular ss chains (SS304 chain, SS316 chains, SS316L chains, SS conveyor chains, SS304 conveyor chain, SS316 conveyor chain) all obtainable Rust 304 Stainless Steel Chain/Lifting Chain Rigging Hardware, Over Thousands Assortment. Like Connecting Website link, Safety Hook, Eye Hook, Clevis Hook, Master Link, Master Hyperlink Assembly, And so on. Series Zinc plated Agricultural Transmission Chain for Feeder residence Clear Grain Attachment: K1, K5, K19, K30, K39, 220B, F4, F5, F14, F45, G18, TM91E, TM92, C6E, C11E, C13E, C30E, CPE, LV41N, Surface Therapy: Shot-Peening, Zinc plated. Application: broadly employed in Feeder household, Clear Grain, Return Grain in agricultural machine. CC600 Corrosion Resisting Cast iron Chain Our CC 600 Conveyor chains are produced in malleable iron with steel pins, with pins which might be unhardened. This confirmed layout leads to an assembled chain which is hugely long lasting and put on resistant. Made withing the gas bottling business (Exclusively Liquid Petroleum Fuel ) our CC600 series remains a product or service of first alternative for distributors and end consumers alike, the place a high quality solution is needed initially time, every single time. The CC600 chains are intended for use in multistrand conveyors managing personal loads under conditions of mild corrosion. They're normally supported in channels and therefore are highly flexible, allowing for fluid motion and flexibility when demanded. This versatility enables them to get made use of inside a number of heavy duty applications but their most important application is from the bottling marketplace the place they are really named on to deal with crates and gasoline bottles. specializes in generating all sorts of mechanical transmission merchandise and hydraulic transmission merchandise, this kind of as planetary gearboxes Chains are series of linked links or rings that happen to be generally manufactured of metal and will be linked or fitted into one another. Just about every piece with the chain can have in excess of one website link dependent on its application. Some makes use of of chains may be for fastening, binding or supporting objects. The 2 most common types of generating chains are roller chains and those that are torus shaped. The kind of the chain is dependent upon the application on the chain. Torus shaped chains are very popular in lots of applications. They will be used for hoisting, securing or supporting and also have an extremely very simple shape of rings which can be connected to each other. This basic style and design gives these chains flexibility in two dimensions. Their basic layout and versatility allow them to become made use of for many duties this kind of as securing a bicycle
Roller chains are very popular in bicycles. They are designed to transfer power in machines. Taking bicycle chains for example, they are really intended to mesh together with the teeth in the sprockets with the machine. Versatility in these chains is also limited as they can only move in one particular path. Some prevalent applications of chains might be as important chains, snow chains and bicycle chains. As stated earlier on this posting, bicycle chains are roller chains. They transfer energy from pedals to your drive-wheel that in turn propels the bicycle forward. These chains are usually produced from plain carbon or an alloy of steel having said that some can be nickel-plated so that you can avert rust. These chains are also regarded for being very vitality efficient. However lots of folks may perhaps expect the efficiency to be tremendously affected through the lubricant, a study that was performed inside a clean laboratory exposed that as an alternative to lubricants, a bigger sprocket would offer a far more effective drive. Also, the larger the tension during the chain, the far more effective it would be.
single row 4 stage speak to ball slewing rings is composed of two seat rings, which layout in compact construction and light bodyweight, steel ball contact using the circular raceway at four factors; it could bear the axial force, radial force and also the tilting second on the very same time. Coresun drive Single-row four level get in touch with ball ring has the features of compact in style and design, and light in excess weight. The balls roll about the circular race at 4 points, so it might undertake the axial force, radial force and tipping minute on the identical time. This series of 4 point contact ball bearings are ideal in lots of engineering machinery, such as rotary conveyor welding operation machine, modest cranes, small and medium-sized excavators,slewing conveyer, welding manipulator, light and medium duty crane, and also other construction machinery. Three sorts of this sort of single row 4 stage get hold of ball slewing bearing: A. With no gear bearing (non tooth) B. External gear bearing (external tooth) C. Inner gear bearing (inner tooth)
double row distinctive diameter ball slewing bearing is mainly manufactured up of in-up ring, in-down ring and outside ring, so balls and spacers could be right discharged to the upper and decrease raceway. According to pressure situations, bearings are arranged to two rows of balls of different diameter. This assembly is quite easy. Angle of both upper and reduce raceway is 90??so bearings can bear large axial force and resultant torque. Bearing desires specific layout when radial force is 0.one instances bigger compared to the axial force. Substantial in sizes and features compact in design and style, bearings are specifically application in managing equipments requiring medium over diameter, for instance tower crane and mobile crane.
single row cross roller slewing ring is mostly made up of within and outside rings. It features compact in layout, light in bodyweight, compact in assembling clearance, and substantial in putting in precision. Since the rollers are crossed arranged by one:one, it really is appropriate for high precision mounting and capable to bear axial force, radial force and resultant torque simultaneously. This series single row crossed roller slewing bearing have extensively application in lift transport aircraft, development machinery, and military goods. one. Skilled gears producer two.Expert in Cooperate with major Firms three. Experienced gears Engineering Capability 4.Secure gears High quality 5.Affordable gears Costs six.Smaller gears Orders Accepted 7.Continuous gears top quality enhancements eight. High gears top quality Performance 9.Short gears lead time and shipment ten.Qualified gears services We can develop 6 models of slewing bearings in a wide variety of specs with diameters ranging from 400 mm to 5050 mm. Our merchandise show just about every day for being vital structural and connection aspects used in wind turbines, excavators, mobile cranes, harbor and shipyard cranes, robots, health care scanners and generally mechanical engineering. High-quality Manage: High quality is the vital to our achievement. We are committed to obtaining customers' satisfaction by providing high quality products and services. We make certain that our thorough quality management program is in accordance with ISO9001 typical and is carried out correctly. In pursuit of high-quality raw elements, we undergo a stringent verification and choice process to choose the most beneficial suppliers of forged rings as well as other components in China. If essential, we can also apply added large-diameter forged rings developed by ThyssenKrupp in Germany. Cranes are uniquely constructed, which suggests the slewing ring bearing is surely an critical element of its design and style. Good quality and precision through the manufacturing system. Gear transmission refers to your device that transmits movement and power in the gear pair. It's the most broadly utilised mechanical transmission method in contemporary gear. Its transmission is much more correct, high efficiency, compact framework, reliable operation and extended support daily life.Our gears may be heat treated, hardened, oil immersed based on customer demands.The gear is broadly utilized in sector, vehicle, power resources, motor, bicycle, electrombile.
Nylon gear racks is applied on sliding gate, There exists steel core inside it. we exported to Europe in big quantity. There may be steel core inside the nylon gear rack.You will discover two objects accessible. There are actually four eye(4 bracket is light style) and 6 eyes(6 brackets is heavy style).Each piece of nylon gear rack with screw set Producer supplier exporter of gear rack We exported gear rack in massive quantity to Europe, America, Australia, Brazil, South Africa, Russia and so on. There is certainly standard gear rack readily available and also exclusive gear rack as per your drawing or samples. Our gear racks generated by CNC machines There's lots of sizes of steel gears rack for sliding door also. M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, M4 20?¨¢20, M4 22?¨¢22, M6 30?¨¢30 and so on For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 1M length have three bolt,nut, washer sets and each 4pcs or 6pcs packed into carton box and after that place into steel pallet. For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 2M length have 4 bolt,nut, washer sets. We are able to also supply the sliding gate element this kind of as sliding door pulley, wheel, roller and so forth. Please kindly verify and allow me know your detail request Should you need to have 2M or 3M, or any other length, we will generate as per your requests Nearly all of our customer will send us drawing and we are able to make as per your drawing or sample. We develop Module M1-M8 racks, CP and DP British common racks. The maximum length in the rack is 2 meters. Our goods have already been broadly used in numerous fields this kind of as automatic doors, window openers, engraving machines, lifters, escalators, automated warehousing, food machinery, power resources, machine resources, precision transmission, etc.
We exported gear rack in major quantity to Europe, America, Australia, Brazil, South Africa, Russia and so forth. There exists regular gear rack accessible and in addition unique gear rack as per your drawing or samples. Our gear racks created by CNC machines.
Our gear racks are utilised for window machine, engraving machine, lift machine, opener rack, CNC machine, car, industrial usage so on. 1) Our gear rack is generated as per DIN specifications by CNC machine 2) The stress angle: 20??/14.5?? three) Module: M0.4-M36/DP1-DP25 4) The utmost length could be 3500mm five) The material is often Q235, C45, SS304, SS316L, aluminum, copper, nylon and so on. Our gear racks are employed for window machine, engraving machine, lift machine, opener rack, CNC machine, automobile, industrial utilization so on. Industrial Gear Rack Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
We are able to also provide Building lift gear rack,American typical gears racks,steel gear rack,helical gear rack,versatile gear racks,electrical power steering rack,steering gear rack ,stainless steel gear rack ,round rack gear ,nylon gear rack ,spur gear rack ,boston gear rack ,audia gear rack ,gears racks ,rack and pinion gear one. Rich sector practical experience due to the fact 1988. two. Wide arrange products line, together with plastics sheet/rod/parts/accessories: MC NYLON, OIL NYLON, POM, UHMW-PE, PU, PETP, Pc, PTFE, PVDF, PPS, PEEK, PAI, PI, PBI ect. three. Manufacture, style and design and processing service as per your demand one. Very good Tensile strength; 2. Higher effect and notching impact strength; three. Substantial heat deflection temperature ; 4. Higher power and stiffness; 5. Very good glide and limp residence characters; six. Excellent chemical stability towards natural solvents and fuels; seven. Resistant to thermal aging (applicable temperature among -50??C and 110??C; eight. Dimension alternation by humidity absorption has to be regarded;
Shaft sleeve, bearing bush, lining, lining plate, gear; Worm gear, roller copper guidebook rail, piston ring, seal ring, slide block; Spheric bowl, impeller, blade, cam, nut, valve plate, Pipe, stuffing box, rack, belt pulley, pump rotor, and so on.rack pinion gear for elevator in stockoperator Steel and Nylon gear rack SPUR GEAR RACK AND PINION nylon gear rack iron gear rack We warmly welcome buyers both at your home and abroad to get hold of us to negotiate business enterprise, exchange info and cooperate with us.
IN CNC GEAR Production PLANT, Over Ten OF GEARS Generating LINES: Gear turning,hobbing,shaving,shaping,grinding,slotting, broaching , we?¡¥ve produced significant investment..
Our higher precision tools can retain a high good quality prodcuts.CAN DO All of the HEATING System: CARBURIZING/CARBONITRIDING/QUENCHING/NORMALIZING/ANNEALING/REHEATING two sets of UBE series multi-purpose chamber(IQ) Japan furnace; 2 sets of German Ipsen environment furnace lines.
9 ton of steel potential for heat treatment a day. Very low CARBON STEEL METAL GEARS Tiny,Little STEEL METAL SPUR GEARS! From very simple 2-axis turning to 7-axis, turn-mill-drill CNC Swiss-type machines, we're outfitted which has a full line of CNC equipment from the following manufactures: molding machines/ stamping machines automated lathe machines/ spring machines. Surface: as your necessity OUR CLEANSES one.Materials:C 45# steel ,stainless steel or other demanded supplies. 2.Sprockets might be made according the customer?¡¥s drawings Our principal merchandise: Ultra substantial molecular fat polyethylene, MC nylon, PA6, POM, HDPE, PP,PU, Computer, PVC, ABS, ACRYLIC,PTFE, PEEK, PPS,PVDF. 3.Heat therapy: Hardening and Tempering, Higher Frequency Quenching, Carburizing Quenching and so forth in accordance the necessities..
4. Inspection: All objects are checked and examined totally all through each and every doing work process and right after manufacturing will be reinspected. Gear transmission refers towards the gadget that transmits motion and electrical power in the gear pair. It truly is the most extensively applied mechanical transmission system in modern tools. Its transmission is much more exact, high efficiency, compact structure, reliable operation and lengthy services daily life.
Our gears can be heat treated, hardened, oil immersed according to buyer demands.
The gear is widely utilized in field, motor vehicle, energy resources, motor, bicycle, electrombile. Higher PRECISION Customized SPUR HELICAL GEAR Spur gears are broadly accepted since the most productive variety of gearing resolution, once the application of transmitting electrical power and uniform rotary motion from a single parallel shaft to a different is required. Established through the center distance, spur gears make a steady working pace drive. This drive speed is usually decreased or enhanced by the variable amount of teeth that exist from the driving gear. Type: BEVEL GEAR Manufacturing Technique: Minimize Gear Toothed Portion Form: Bevel Wheel Major Buyer: Electric instrument factory Export Markets: International Small PINION STEEL DOUBLE SPUR GEAR Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, ELECTROPLATING, ANODIZING And so on. Black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic,We are able to make customers?¡¥ satisfactory solutions according to your samples or drawings presented by shoppers. For the completion of a solution, we also require to understand his material, heat therapy demands and surface treatment method prerequisites. We are a factory with 40 many years of manufacturing experience, welcome to check with. we use the most current machining technology having a broad array of abilities to meet your demands. Our manufacturing facilities include 3-5 axis milling, lathes, grinding, etc, and state of the art metrology. With these machines, we develop complicated elements while in the most efficient and exact way. Our manufacturing capabilities allow us to develop your part from prototype to mass manufacturing for the most exact of jobs. gear box,gearbox,automatic gearbox,gearbox parts,gearbox repairs,steering gear box,reduction gearbox,worm gear,motor gearbox,car gearbox,gearbox shop,worm gear box,gearbox producers,box gear,planetary gear box,small gearbox,helical gearbox,dc gear motor,gear motor,gear reducer,helical gear box,automobile gear box,gearbox gears,transmission gearbox,reduction gear box,planetary gear,gearbox transmission,auto transmission,utilized gearbox for sale,worm gear motor,utilized gearbox,worm gear reducer,transmission gears,planetary gear reducer,substitute gearbox,mini gearbox
PTO is really a splined drive shaft that may be usually positioned on tractors or may be utilised to provide energy backup to a separate machine.
The PTO shafts that we give comprises of two carden joints and telescopic couplings. Tractor side and put into action side are the two ends of those shafts. The implement side includes a shear bolt type yoke and comes with safety guards. 1, Materials: Carbon steel/ stainless steel/ aluminum alloy/ copper/bronze/iron/etc.
two, OEM or as per sample or drawing
3, Surface: Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating etc.
four, Course of action: Forging, Stamping, Machining, Metalworking, Sheet Metal Bending, Surface Treatment, Heat Therapy, Gridding, Milling, wire EDM, Linear Cutting and so forth.
5, Precision: OEM/ODM is accessible The energy take-off (PTO) is actually a sophisticated mechanism, making it possible for implements to draw vitality through the engine and transmit it to a further application. It will work like a mechanical gearbox which could be mounted over the vehicle?¡¥s transmission. CHINA FACTORY LARGEBRASS MILLING AND ALUMINUM CASTING MOLDS Manufacturer We're the producer to produce Japanese tractor spare elements,primarily for kubota,iseki,yanmar,and so forth. We are supplying and exporting Japanese tractor elements because the following designs ¡§C Kubota model: B5000, B7000, B1400, B1600 ¡§C YM model: YM F14, YM1100, YM F1401/1901,YM F35 ¡§C Iseki model: TX1300, TX1410,TU1400-1500 UNIVERSAL JOINT MECHANICAL COMPORENTS MACHINE TRACTOR PTO SHAFT Elements UNIVERSAL JOINT Tubes or Pipes
We?¡¥ve previously got Triangular profile tube and Lemon profile tube for the many series we present.
And we have some star tube, splined tube as well as other profile tubes but only for any sure sizes. We specializing from the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more. 5 Finish yokes
We've received 13 types of splined yokes and eight styles of plain bore yokes. I will propose the normal form for your reference.
You can also send drawings or images to us in the event you can not uncover your item in our catalog.
6 Security products or clutches
I will attach the specifics of safety units for your reference. We have currently have Cost-free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
7 For just about any other additional distinctive demands with plastic guard, connection technique, color of painting, package, etc., please really feel no cost to allow me know. The Gearboxes are built for connecting gear pumps to farm tractor energy take offs (PTO). Output velocity of power take offs is 540rpm which can be compared with all the proper working speeds of hydraulic pumps. Distinct input running speeds can also be appropriate,supplied that the PTO gearbox output pace will not exceed 3000 rpm. Housing Made in shell-cast aluminum or in high mechanical resistance cast iron. Torques The torque figures outlined from the technical charts of all of the PTO Gearboxes refer to constant duty cycles. Torques underneath intermittent working disorders may be exceeded by 20%. Servicing Please test the oil level by way of the unique oil window every 50 hours. Operating temperatures really should not exceed 120 degrees celcius under continuos duty cycle. one. Tubes or Pipes We have previously acquired Triangular profile tube and Lemon profile tube for all the series we offer. And we now have some star tube, splined tube together with other profile tubes demanded by our customers (for a specified series). (Please observe that our catalog doesnt include every one of the items we develop) If you'd like tubes apart from triangular or lemon, please supply drawings or images.
2.Finish yokes We've got a number of styles of quick release yokes and plain bore yoke. I will recommend the typical variety for the reference. You could also send drawings or pictures to us if you are not able to locate your item in our catalog.
3. Security gadgets or clutches I will attach the information of security gadgets for the reference. We've already have Cost-free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).
4.For almost any other far more special needs with plastic guard, connection technique, color of painting, bundle, etc., please truly feel free of charge to allow me know.
Capabilities: 1. We've got been specialized in designing, manufacturing drive shaft, steering coupler shaft, universal joints, which have exported to your USA, Europe, Australia and so forth for years 2. Application to all types of general mechanical condition 3. Our items are of higher intensity and rigidity. four. Heat resistant & Acid resistant five. OEM orders are welcomed The Gearboxes are made for connecting gear pumps to farm tractor electrical power take offs (PTO).Output speed of power consider offs is 540rpm which could be in contrast together with the good running speeds of hydraulic pumps.Distinct input operating speeds can also be appropriate,supplied the PTO gearbox output velocity won't exceed 3000 rpm.
Gears Created in Steel UNI 18 PCR M03.Stub teeth guarantee very high resistance and run very quietly.
Shafts Produced in steel UNI 16 CRN4.They are coupled with splined gears and are developed to stand the torque values stated in the catalogue.
Lubrication 90 gear oil must be put from the pto gearbox prior to use, change the oil after the first 60-80 hrs and then every 12 months or 1500 hrs which ever falls first.
Servicing Please check the oil degree through the distinctive oil window each 50 hours.Doing work temperatures should not exceed 120 degrees celcius below continuos duty cycle.
We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more. Taper Lock vpulley pulley V Belt Pulley We offer higher excellent Taper Lock Pulley V Belt Pulley in aggressive cost v pulley, v belt pulleys, taper lock pulley,v belt pulleys ,v pulley,v groove pulleys,v groove belt pulley,taper lock pulley,taper lock v belt pulleys,taper lock bushing pulley,taper lock pulleys/ taper bore pulley,huge v belts pulley,double v belts pulley,cast iron v belt pulleys belt pulley,variable velocity v belt pulley,v belt pulley split pulley,cast iron v belts pulley V-BELT PULLEY INTRODUCE: V- belt pulley of different sorts ( based on form and width of belts). The material utilised is cast iron EN-GJL-250 UNI EN 1561, and for only a few kinds it is steel C45 E UNI EN 10083-1. They've a small prebore that could be machined based on customers?¡¥ needs. Additionally one of the most prevalent types are available also with taperlock bore. V BELT PULLEY Specs a) Vbelt pulley for taper bushing: SPZ, SPA, SPB, SPC b) Adjustable pace V-belt pulleys and variable velocity pulleys c) Flat belt pulleys and conveyor belt pulleys ?¡è AMERICAN Regular: a) Sheaves for taper bushing: 3V, 5V, 8V b) Sheaves for QD bushings: 3V, 5V, 8V c) Sheaves for split taper bushing: 3V, 5V, 8V ?¡è We can Offer you THE RANG Dimension DIAMETER 62MM~2000MM d) Sheaves for 3L, 4L or perhaps a, and 5L or B belts: AK, AKH,2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK e) Adjustable sheaves: poly V-pulley, multi-pitch H, L, J, K and M Top quality Timing Pulley Light Fat Industrial Nylon Plastic Pulley V Belt Pulley one.Materials: Aluminium alloy,Carton steel, Cast iron, Stainless steel timing belt pulleys 2.Surface treament: Anodizing, Blackening, Zinc Plating, Phosphatiing 3. Teeth Quantity from 9 to 216; O.D. from 10mm to 1000mm; 4. Timing belt pulleys MXL, XL, L, H and XH; T2.5, T5, T10, AT5,AT10; 3M,5M,8M and 14M S3M, S5M, S8M, 14MGT, 8MGT, RPP8M 5. Taper bush and polit bores 6. Timing pulley bar 3M,5M,8M,MXL,XL,L T2.5 T5 T10 AT5 and AT10 one) Solid design, appropriate for heavy lifting. 2) The bearing housing and steel tube are assembled and welded with a concentric automated. automobile four) The bearing finish is constructed to make sure that the roller shaft and bearing might be firmly connected. air compressors 6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA typical. belt conveyor drive drum pulley About roller,we are able to make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on. More details, please speak to us. Is often used for tractors three) Cutting of your steel tube and bearing is carried out with the use of a digital automobile device/machine/equipment.. garden cutter 5) Fabrication from the roller is effected by an automobile device and 100% examined for its concentricity. welcome your inquiries seven) The casing is produced with really composite, anti corrosive alloy. one) European standards : a) V-belt pulley for taper bushing: SPZ, SPA, SPB, SPC; up to 10 grooves
b) Adjustable velocity V-belt pulleys and variable velocity pulley
c) Flat belt pulleys and conveyor belt pulleys
2) American requirements:
a) Sheaves for taper bushing: 3V, 5V, 8V
b) Sheaves for QD bushings: 3V, 5V, 8V
c) Sheaves for split taper bushing: 3V, 5V, 8V
d) Sheaves for 3L, 4L or a, and 5L or B belts: AK, AKH, 2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK
e) Adjustable sheave: poly V-pulley, multi-pitch H, L, J, K and M Why Opt for Us one) Knowledge in casting for above 15 years and served clients all around the entire world. two) Common materials in line with technical drawing 3)Stable top quality four) On-time delivery 5) Competitive price tag and very good services 6) Favourable client feedback from domestic and global industry 7) Global advanced-level tools for example CNC, numerical lathes, furnance, welding products, CMM and detect &testing products we utilised to be sure our product?¡¥s top quality. 8) OEM service, your demand is our pursued. 9) ISO9001:2008 and TS16949 good quality control 10) Normal: ASTM BS DIN etc
Bush Chains As among major motor coupling makers, suppliers and exporters of mechanical items, We offer you bush chains and many other solutions. Manufacturer supplier exporter of bush chains We specializing in the manufacturing of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and much more. We've got exported our solutions to clientele close to the entire world and earned a very good popularity due to the fact of our superior solution top quality and after-sales support. We warmly welcome customers both at your house and abroad to contact us to negotiate small business, exchange info and cooperate with us. we're one particular specialist chain factory ,generating each typical roller chains and nonstandard chains,A and B series roller chain,straight side roller chain,H series of roller chain, motocycle chain ,other roller chain . Zinc-plated,Nickel-plated,Docromet-plated and so forth.Comply with the conventional of ANSI,ISO,DIN,BSetc.and also with various attachment. Quality may be assured! Our merchandise have passed ISO:9001 quality management system and stand the end users?¡¥ ordeal. We dedicate ourselves to manufacture the high-quality goods with aggressive costs, we know the industries very well, therefore from style to materials choice, until manufacturing system is as much as the substantial conventional, meanwhile our arranging crew and worldwide group will assure the punctual delivery. Timing Bush Chains for Automobile Engine one. Materials: Stainless steel / Alloy steel / Manufactured to buy 2. Surface Treatment method: Zinc-Plated / Nickel-Plated / Shot Peening / Blackening 3. Chain Type: Roller chains, Drive chains,Conveyor Chains, Hollow Pin Chains,Welded chains, Steel Pin Chains, Palm oil chains,Sugar Mill Chains.ect. Transmission Precision Bush Chains A lifting chain is rigging products applied with hoists, cranes, and winches in material managing applications. An arrangement identified as a chain sling is often utilized since the lifting part connecting the hoisting gadget towards the load. A chain sling includes a master hyperlink and a single or extra chain legs with hooks. Transmission Precision Roller and Bush Chains Utilised industrial transmission roller chains;Industrial and agricultural machinery, together with conveyors,wire¡§C and tube¡§Cdrawing machines, printing presses, automobiles, motorcycles, and bicycles.It includes a series of short cylindrical rollers held collectively by side back links.It can be a simple, reliable, and effective usually means of energy transmission. Top quality orientation: Above the typical, mostly exported to USA, Europe, Asia and so forth. Strictly according: ISO/ANSI/DIN normal. Price tag orientation: Price-performance ratio is incredibly large. Stainless Steel Hollow Pin Bush Chains Conveyor Chain Roller transmission bush double flex chain Side Bow Chain The Sleeve Chain/ Bush Chain/motorcycle chain higher power bucket elevator conveyor bush roller chain We're expert supplier of chains Multi strand sizes readily available; as much as 5 strand, for decide on size regular attachment available 10.Chains from 04b~16b are with spring clip, other are riveted; cottered style and design is obtainable for dimension 80 to 240 Stainless steel chain and nickel plated chains is accessible; exclusive layout also available (i.e., oven conveyor) and we can produce as per material your requests, normally stainless steel chains materials is SS304, when you want SS316 or SS316L etc. it is obtainable too This bush chain with a decreased variety of parts, has proved to be notably prosperous in high duty, large abrasion application the place lubrication isn't doable. Our steel bush chains have been proving effectiveness in mill duty centrifugal discharge elevators inside of the more difficult applications encountered during the cement business.
-- High performance rotary group with well-proven spherical control area offering the following advantages, self-centering. -- Low periph-eral speed -- High efficient. -- Long service life robust rolling bearing. -- Drive shaft will support radial loads. -- Low noise level. -- High duty roller bearing for intermettent high pressure operation. -- For continuous duty hydrostatic are availabe. -- Excellent starting characteristics. -- High power density -- Optional mounting position
-- High performance rotary group with well-proven spherical control area offering the following advantages, self-centering. -- Low periph-eral speed -- High efficient.-- Long service life robust rolling bearing. -- Drive shaft will support radial loads. -- Low noise level. -- High duty roller bearing for intermettent high pressure operation. -- For continuous duty hydrostatic are availabe. -- Excellent starting characteristics. -- High power density -- Optional mounting position -- Long service life robust rolling bearing. -- Drive shaft will support radial loads. -- Low noise level. -- High duty roller bearing for intermettent high pressure operation. -- For continuous duty hydrostatic are availabe. -- Excellent starting characteristics. -- High power density
-- Optional mounting position /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Certification:
GS, RoHS, CE, ISO9001
Excitation Mode:
Motor
Power Rating:
Hydraulic
Number of Poles:
Hydraulic
Speed:
Low Speed
Type:
Plunger Type
Samples:
US$ 1/Piece 1 Piece(Min.Order)
|
Customization:
Available
|
How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here's a detailed explanation of how brake motors handle variations in brake torque and response time:
Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system's overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
How do brake motors contribute to the efficiency of conveyor systems and material handling?
Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here's a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:
Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.
By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here's a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
Quiet, stable and reliable for long life operation 1.Diameters: 76mm 2.Lengths: 98mm;118mm;138mm 3.Continuous torques: 0.28Nm;0.46Nm;0.65Nm 4.Power: 79W;129W;182W 5.Speeds up to 2680rpm;2680rpm;2680rpm 6.Environmental conditions: -10~+40°C 7.Number of poles:2 8.Mangnet material:Hard Ferrit 9.Insulation class:B 10.Optional: electronic drivers, encoders and gearheads, as well as Hall effect resolver and sensorless feedback 11.We can design the special voltage and shaft, and so on
Model
76ZYT01
76ZYT02
76ZYT03
Voltage
V
24
No load speed
rpm
3200
Rated torque
Nm
0.28
0.46
0.65
Rated speed
rpm
2680
2680
2680
Rated current
A
4.7
7.6
11.0
Stall torque
Nm
1.45
2.40
3.40
Stall current
A
26.8
45.0
63.0
Rotor inertia
Kgmm²
170
285
400
Back-EMF constant
V/krpm
7.20
Torque Constant
Nm/A
0.0688
Resistance(20ºC)
ohm
1.00
0.80
0.45
Weight
Kg
1.0
1.4
2.0
L1
mm
98
118
138
Rotor:La
mm
30
50
70
Normal type of shaft
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equpiments
You can apply for a refund up to 30 days after receipt of the products.
How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here's a detailed explanation of how brake motors handle variations in brake torque and response time:
Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system's overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here's a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
HangZhou SINOTECH MOTORS GLOBAL CO.,LTD is more than 20 year specializing in gasoline and electric motorcycles. We are cordially welcome friends and clients, old and new, to cooperate with us for a bright development of mutually beneficial business.
Our service
All of our vehicle are guaranteed by our technical assistance and considerate service. During the guaranteed period,most parts could be replaced CHINAMFG receipt of your photos for quality problem proof in time
A. The chassis 1 year B. Front fork 1 year C. Gears, bearings, 12 months D. Handle bar, brakes 12 months E. Battery, charger, motor, engine 12 months F. Controller 1 year G. Painting(excluding deliberate or accidental damage) 1 year
The warranty is only valid within the country the vehicle was purchased. Whereas, it is not valid for normal wear, misuse or neglect, improperly operation, damage or failure due to accident, parts or accessories not originally intended or compatible.
We Are The Professional vehicle Manufacturer In China, Has Engaged In Field For Over 10 Years. Previously we focused on China Domestic market and did good performance by good products and competitive price, and now we have the confidence on better performance for overseas market by our more hard work.
FAQ
Q1. How can I get a sample for reference ?
A1. Yes, we send samples for testing according to different model
Q2. Can you give me some discount ?
A2. Yes, more quantity lower price
Q3. Can I do our logo or brand on electric bikes?
A3. Yes, we accept OEM,we also can change configuration,color according to your requirement,but you need to pay extra charges.
Q4. What's the delivery time?
A4. For sample order,if we have stock,the delivery time is about 1 week.For container order,as usual,about 30 days after payment.
Q5. Can I mix different models in 1 container?
A5.Yes,different models can be mixed in 1 container,but the quantity of each model should not be less than MOQ.
Q6. What's your warranty terms?
A6. We offer different warranty time for different accessories.Main parts for 1 year.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
You can apply for a refund up to 30 days after receipt of the products.
Can brake motors be used in conjunction with other motion control methods?
Yes, brake motors can be used in conjunction with other motion control methods to achieve precise and efficient control over mechanical systems. Brake motors provide braking functionality, while other motion control methods offer various means of controlling the speed, position, and acceleration of the system. Combining brake motors with other motion control methods allows for enhanced overall system performance and versatility. Here's a detailed explanation of how brake motors can be used in conjunction with other motion control methods:
Variable Frequency Drives (VFDs): Brake motors can be used in conjunction with VFDs, which are electronic devices that control the speed and torque of an electric motor. VFDs enable precise speed control, acceleration, and deceleration of the motor by adjusting the frequency and voltage supplied to the motor. By incorporating a brake motor with a VFD, the system benefits from both the braking capability of the motor and the advanced speed control provided by the VFD.
Servo Systems: Servo systems are motion control systems that utilize servo motors and feedback mechanisms to achieve highly accurate control over position, velocity, and torque. In certain applications where rapid and precise positioning is required, brake motors can be used in conjunction with servo systems. The brake motor provides the braking function when the system needs to hold position or decelerate rapidly, while the servo system controls the dynamic motion and positioning tasks.
Stepper Motor Control: Stepper motors are widely used in applications that require precise control over position and speed. Brake motors can be utilized alongside stepper motor control systems to provide braking functionality when the motor needs to hold position or prevent undesired movement. This combination allows for improved stability and control over the stepper motor system, especially in applications where holding torque and quick deceleration are important.
Hydraulic or Pneumatic Systems: In some industrial applications, hydraulic or pneumatic systems are used for motion control. Brake motors can be integrated into these systems to provide additional braking capability when needed. For example, a brake motor can be employed to hold a specific position or provide emergency braking in a hydraulic or pneumatic actuator system, enhancing safety and control.
Control Algorithms and Systems: Brake motors can also be utilized in conjunction with various control algorithms and systems to achieve specific motion control objectives. These control algorithms can include closed-loop feedback control, PID (Proportional-Integral-Derivative) control, or advanced motion control algorithms. By incorporating a brake motor into the system, the control algorithms can utilize the braking functionality to enhance overall system performance and stability.
The combination of brake motors with other motion control methods offers a wide range of possibilities for achieving precise, efficient, and safe control over mechanical systems. Whether it is in conjunction with VFDs, servo systems, stepper motor control, hydraulic or pneumatic systems, or specific control algorithms, brake motors can complement and enhance the functionality of other motion control methods. This integration allows for customized and optimized control solutions to meet the specific requirements of diverse applications.
How does a brake motor enhance safety in industrial and manufacturing settings?
In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here's a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:
1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.
2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.
3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.
4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.
5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.
6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.
7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.
8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.
By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.
Can you explain the primary purpose of a brake motor in machinery?
The primary purpose of a brake motor in machinery is to provide controlled stopping and holding of loads. A brake motor combines the functionality of an electric motor and a braking system into a single unit, offering convenience and efficiency in various industrial applications. Here's a detailed explanation of the primary purpose of a brake motor in machinery:
1. Controlled Stopping: One of the main purposes of a brake motor is to achieve controlled and rapid stopping of machinery. When power is cut off or the motor is turned off, the braking mechanism in the brake motor engages, creating friction and halting the rotation of the motor shaft. This controlled stopping is crucial in applications where precise and quick stopping is required to ensure the safety of operators, prevent damage to equipment, or maintain product quality. Industries such as material handling, cranes, and conveyors rely on brake motors to achieve efficient and controlled stopping of loads.
2. Load Holding: Brake motors are also designed to hold loads in a stationary position when the motor is not actively rotating. The braking mechanism in the motor engages when the power is cut off, preventing any unintended movement of the load. Load holding is essential in applications where it is necessary to maintain the position of the machinery or prevent the load from sliding or falling. For instance, in vertical applications like elevators or lifts, brake motors hold the load in place when the motor is not actively driving the movement.
3. Safety and Emergency Situations: Brake motors play a critical role in ensuring safety and mitigating risks in machinery. In emergency situations or power failures, the braking system of a brake motor provides an immediate response, quickly stopping the rotation of the motor shaft and preventing any uncontrolled movement of the load. This rapid and controlled stopping enhances the safety of operators and protects both personnel and equipment from potential accidents or damage.
4. Precision and Positioning: Brake motors are utilized in applications that require precise positioning or accurate control of loads. The braking mechanism allows for fine-tuned control, enabling operators to position machinery or loads with high accuracy. Industries such as robotics, CNC machines, and assembly lines rely on brake motors to achieve precise movements, ensuring proper alignment, accuracy, and repeatability. The combination of motor power and braking functionality in a brake motor facilitates intricate and controlled operations.
Overall, the primary purpose of a brake motor in machinery is to provide controlled stopping, load holding, safety in emergency situations, and precise positioning. By integrating the motor and braking system into a single unit, brake motors streamline the operation and enhance the functionality of various industrial applications. Their reliable and efficient braking capabilities contribute to improved productivity, safety, and operational control in machinery and equipment.
1.Product tyep 60# 220V 400W AC Permanent Magnet Synchronous Servo motor with brake;Encoder can be choosed according to your requirements; High-end motor application fields cover industrial robots, AGVs, intelligent factories, CNC, and 3C, among others.
2.OEM&ODM are all acceptable
3.Our advantages:
3.1Having an excellent R&D team,
3.2. RELIABILITY FIRST , QUALITY CONTROL MANAGEMENT FIRST.
3.3.SHORT LEAD TIME (Conventional products about one-week)
3.4 COST-EFFECTIVE (competitive price )
3.5 Certification:ISO9001, CE; and our products meet RoHS requirements.
3.6 With a one-year warranty (under normal use)
4.Product features 4.1. The entire series adopts a 5-pair pole scheme;
4.2. Compared to competitors in the same industry, the product size has a shorter advantage;
4.3. The rotor adopts embedded magnetic steel, without the risk of magnetic steel falling off;
4.4. Encoders can be matched with various types, and the company has its own encoder products for matching use
Compared to peers, it has supporting advantages.
4.5. The appearance of the motor is available in silver and black, with a focus on black.
Counterclockwise rotation(CCW) as seen from the extension end of the motor shaft
7.Outside view
8.Dimensions
9.Model Explanation
10.Servo motor wiring definition
11.Company Profile
12.Development history
13.Motor overview
14.Certificate patent display
15.FAQ Payments 1) We can accept EXW, FOB 2) Payment must be made before shipment. 3) Import duties, taxes and charges are not included in the item price or shipping charges. These charges are the buyer's responsibility.
Shipping 1) We only ship to your confirmed address. Please make sure your shipping address is correct before purchase. 2) Most orders will be shipped out within 3-7 working days CHINAMFG payment confirmation. 3) Shipping normally takes 7-25 working days. Most of the items will delivery in 2 weeks, while there will be a delay for something we cannot control (such as the bad weather). If it happens, just contact us, we will help you check and resolve any problem. 4) Please check the package CHINAMFG receipt, if there are some damages, please contact us immediately.
Feedback & Refund 1) Feedback is important to us, if you have any problem with our products, please contact us, our technician will give you useful advises. 2) When you have the parcel and not satisfied with the goods or it is other problem, please tell us immediately, and provide us a photo showing the detail. 3) Any reason requiring for all refund. Items must be in original condition and no physical damage. Buyer responsible for all shipping cost.
If you need more information, please contact with us. We will attach great importance to your any problems.Hope we could establish a long-term effective cooperation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Universal, Industrial, Household Appliances, Power Tools
Operating Speed:
Constant Speed
Excitation Mode:
Permanent Magnet
Function:
Control
Casing Protection:
Protection Type
Number of Poles:
10
Samples:
US$ 85/Piece 1 Piece(Min.Order)
|
Customization:
Available
|
What safety precautions should be followed when working with brake motors?
Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here's a detailed explanation of the safety precautions that should be followed when working with brake motors:
Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor's maintenance schedule to identify and address any potential issues before they escalate.
Follow Manufacturer Guidelines: It is crucial to follow the manufacturer's guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.
By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
Can you explain the primary purpose of a brake motor in machinery?
The primary purpose of a brake motor in machinery is to provide controlled stopping and holding of loads. A brake motor combines the functionality of an electric motor and a braking system into a single unit, offering convenience and efficiency in various industrial applications. Here's a detailed explanation of the primary purpose of a brake motor in machinery:
1. Controlled Stopping: One of the main purposes of a brake motor is to achieve controlled and rapid stopping of machinery. When power is cut off or the motor is turned off, the braking mechanism in the brake motor engages, creating friction and halting the rotation of the motor shaft. This controlled stopping is crucial in applications where precise and quick stopping is required to ensure the safety of operators, prevent damage to equipment, or maintain product quality. Industries such as material handling, cranes, and conveyors rely on brake motors to achieve efficient and controlled stopping of loads.
2. Load Holding: Brake motors are also designed to hold loads in a stationary position when the motor is not actively rotating. The braking mechanism in the motor engages when the power is cut off, preventing any unintended movement of the load. Load holding is essential in applications where it is necessary to maintain the position of the machinery or prevent the load from sliding or falling. For instance, in vertical applications like elevators or lifts, brake motors hold the load in place when the motor is not actively driving the movement.
3. Safety and Emergency Situations: Brake motors play a critical role in ensuring safety and mitigating risks in machinery. In emergency situations or power failures, the braking system of a brake motor provides an immediate response, quickly stopping the rotation of the motor shaft and preventing any uncontrolled movement of the load. This rapid and controlled stopping enhances the safety of operators and protects both personnel and equipment from potential accidents or damage.
4. Precision and Positioning: Brake motors are utilized in applications that require precise positioning or accurate control of loads. The braking mechanism allows for fine-tuned control, enabling operators to position machinery or loads with high accuracy. Industries such as robotics, CNC machines, and assembly lines rely on brake motors to achieve precise movements, ensuring proper alignment, accuracy, and repeatability. The combination of motor power and braking functionality in a brake motor facilitates intricate and controlled operations.
Overall, the primary purpose of a brake motor in machinery is to provide controlled stopping, load holding, safety in emergency situations, and precise positioning. By integrating the motor and braking system into a single unit, brake motors streamline the operation and enhance the functionality of various industrial applications. Their reliable and efficient braking capabilities contribute to improved productivity, safety, and operational control in machinery and equipment.
DAJI GROUP. ZHangZhouG CHINAMFG ELECTRIC MOTOR Co., Ltd, is professional enaged in electric motor manufacturing for 30 years since 1988. The headquarters is located in ZheJiang city, group with 4 manufacturing bases in zHangZhoug and ZheJiang , has more than 300 national sales centers and special agencies, and exported to more than 50 countries and regions.
YEJ2 Series Electromagnetic Brake Three- Phase Asynchronous Motor
1). Frame:
80 - 225 mm
2). Power:
0.55 - 45 kW
3). Voltage:
380 V, or Customized
4). Frequency:
50 Hz
5). Shell:
cast iron body, aluminum body
6). Pole:
2, 4, 6, 8
7). Protection degree:
IP44 (motor) & IP23 (brake)
8). Insulation class:
F
9). Cooling method:
IC411
10). Duty Type:
S1
11).Certificates:
CE, CCC, ISO9001, SGS and so on
I'm jessie and I'm from China. Our company has three-phase, single-phase, explosion-proof and high-voltage motors. If you are interested in our products, please contact me! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Industrial
Operating Speed:
Low Speed
Number of Stator:
Three-Phase
Species:
Yej2 Series
Rotor Structure:
Squirrel-Cage
Casing Protection:
Closed Type
Samples:
US$ 100/Piece 1 Piece(Min.Order)
|
Customization:
Available
|
Can brake motors be used in conjunction with other motion control methods?
Yes, brake motors can be used in conjunction with other motion control methods to achieve precise and efficient control over mechanical systems. Brake motors provide braking functionality, while other motion control methods offer various means of controlling the speed, position, and acceleration of the system. Combining brake motors with other motion control methods allows for enhanced overall system performance and versatility. Here's a detailed explanation of how brake motors can be used in conjunction with other motion control methods:
Variable Frequency Drives (VFDs): Brake motors can be used in conjunction with VFDs, which are electronic devices that control the speed and torque of an electric motor. VFDs enable precise speed control, acceleration, and deceleration of the motor by adjusting the frequency and voltage supplied to the motor. By incorporating a brake motor with a VFD, the system benefits from both the braking capability of the motor and the advanced speed control provided by the VFD.
Servo Systems: Servo systems are motion control systems that utilize servo motors and feedback mechanisms to achieve highly accurate control over position, velocity, and torque. In certain applications where rapid and precise positioning is required, brake motors can be used in conjunction with servo systems. The brake motor provides the braking function when the system needs to hold position or decelerate rapidly, while the servo system controls the dynamic motion and positioning tasks.
Stepper Motor Control: Stepper motors are widely used in applications that require precise control over position and speed. Brake motors can be utilized alongside stepper motor control systems to provide braking functionality when the motor needs to hold position or prevent undesired movement. This combination allows for improved stability and control over the stepper motor system, especially in applications where holding torque and quick deceleration are important.
Hydraulic or Pneumatic Systems: In some industrial applications, hydraulic or pneumatic systems are used for motion control. Brake motors can be integrated into these systems to provide additional braking capability when needed. For example, a brake motor can be employed to hold a specific position or provide emergency braking in a hydraulic or pneumatic actuator system, enhancing safety and control.
Control Algorithms and Systems: Brake motors can also be utilized in conjunction with various control algorithms and systems to achieve specific motion control objectives. These control algorithms can include closed-loop feedback control, PID (Proportional-Integral-Derivative) control, or advanced motion control algorithms. By incorporating a brake motor into the system, the control algorithms can utilize the braking functionality to enhance overall system performance and stability.
The combination of brake motors with other motion control methods offers a wide range of possibilities for achieving precise, efficient, and safe control over mechanical systems. Whether it is in conjunction with VFDs, servo systems, stepper motor control, hydraulic or pneumatic systems, or specific control algorithms, brake motors can complement and enhance the functionality of other motion control methods. This integration allows for customized and optimized control solutions to meet the specific requirements of diverse applications.
How does a brake motor enhance safety in industrial and manufacturing settings?
In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here's a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:
1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.
2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.
3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.
4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.
5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.
6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.
7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.
8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.
By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here's a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
Profession team with R&D, Quality Inspection, Quality Control, Quality Assurance, Production Management, Tracking System. Certified by EN12184, ISO9001, ISO13485, EMC ,FDA and in according with compliance standard.
Company Profile
HangZhou Sweetrich vehicle industry technology Co.,LTD was settled on HangZhou Industrial Zone, ZheJiang in 2011, which is a high-tech company covering an area of 60 acres with 30,000 square CHINAMFG of factory. And we have accumulated eleven-year experience of R&D and production of mobility scooter and power wheelchair. Focusing on the well-being and convenience of the elderly and handicapped people and always dedicating to enable vulnerable groups to be more independent, more dignified.
Sweetrich possesses the intellectual property right of our electric scooters and power wheelchairs. The products are user friendly designed to ensure users' comfort. They also have international advanced control technology and driving system to secure the smooth and safe drive. We design the carriage body scientifically and manage our production process strictly to guarantee the reliability of our functional products. After many years development experience we have reached and got high reputation from our customers. Many customers have become our long-term business partners!
"Quality first, credit above and customer supreme " is our permanent operating objective. We believe that the market is a true test of the vitality of enterprises.
Facing the fierce market competition, Sweetrich ensures the promise to customers by qualified products, considerable service and reasonable price. Sweetrich has been exported to America,Europe,Japan,Australian,middle-east and so on. We are looking CHINAMFG to establishing long term cooperation with you!
Testing Facilities
Company History
Exhibition
FAQ
Q1: Are you a manufacturer or trading company? A1: We have our own factory to produce this products, and warmly welcome to visit us at your convenient.
Q2: What about the shipping methods? A2: By express/By air/By sea.
Q3: What about the payment methods? A3: We accept T/T, L/C for big amount, and for small amount, you can pay us by Paypal,Western Union, Moneygram, Escrow etc.
04:What's your delivery lime? A4: Usually we produce within 35 working days after receiving the payment.
Q5: Can I print our logo on your products? A5: Yes, of course,we can do as your own design, just with small quantity, you need to pay film cost.
Q6: Can I order some samples for our testing? A6: Sure, We will refund back you sample cost from the official order directly.
Q7: What's your MOQ( Minimum Order Quantity ) of each products? A7: NO MOQ but price is different for different quantity.
Q8: OEM and ODM is available? A8: Yes, we do OEM and ODM.
Q9: What is the product warranty? A8: 1 year for the frame, and we will provide the wearing parts for replacement within 2 years freely.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Customized:
Customized
Certification:
ISO, RoHS, CE
Condition:
New
Tilted:
Non-Tilted
Folded:
Folding
Leg Rest Type:
Both Sides Separate
Samples:
US$ 900/Piece 1 Piece(Min.Order)
|
Customization:
Available
|
Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here's a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor's shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor's level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
How do manufacturers ensure the quality and reliability of brake motors?
Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here's a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:
Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor's performance, efficiency, and safety features.
Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor's reliability and contributes to its long-term performance.
Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer's commitment to producing high-quality and reliable brake motors.
Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.
By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here's a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
3 Phase AC Reducer Motor 1/2hp 220V 380V 400W Gear Precision Foot Mounted Reducer Motor
CV and CH series motor can be designed as Single phase and 3 phases type. And power range is from 0.1KW to 3.7KW. The motor can be mounted with brake, and brake type is No excitation type. Material of gears is advanced special alloy steel and all gears are carburizing hardening. This gear motor has been added with senior lubricants, and no needs to added lubricants again.
Helical gear reducer has the characteristics of strong versatility, good combination, and strong bearing capacity, and has the advantages of easy access to various transmission ratios, high efficiency, small vibration, and high allowable axial and radial loads.
This series of products can not only be used in combination with various reducers and vibrators to meet the requirements, but also has the advantage of localization of related transmission equipment.
Mostly used in metallurgy, sewage treatment,chemical, pharmaceutical and other industries.
Type
CH series three phase or single phase ac motors for industrial use
Voltage
220VAC, 380VAC, 415VAC
Power range
Power range is 0.1KW to 3.7KW
Output Speed
Speed range is from 7rpm to 500rpm
Phase
Single phase and 3phases for choice
Gears
Special alloy steel and high precise gears
Grease
Good grease and no need add grease during using
Cooling
Full closed fan
USE
This motor is widely used in packing machine, textil machine
motor is widely used in mix machine,elevator, conveyor,etc.
OEM Service
We offer OEM service.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Motor, Machinery, Agricultural Machinery
Hardness:
Hardened Tooth Surface
Installation:
Vertical Type
Layout:
Coaxial
Gear Shape:
Bevel Gear
Step:
Three-Step
Samples:
US$ 70/Piece 1 Piece(Min.Order)
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Customization:
Available
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How do brake motors impact the overall productivity of manufacturing processes?
Brake motors have a significant impact on the overall productivity of manufacturing processes by enhancing operational efficiency, improving safety, and enabling precise control over motion. They play a crucial role in ensuring smooth and controlled movement, which is vital for the seamless operation of machinery and equipment. Here's a detailed explanation of how brake motors impact the overall productivity of manufacturing processes:
Precise Control and Positioning: Brake motors enable precise control over the speed, acceleration, and deceleration of machinery and equipment. This precise control allows for accurate positioning, alignment, and synchronization of various components, resulting in improved product quality and reduced errors. The ability to precisely control the motion enhances the overall productivity of manufacturing processes by minimizing waste, rework, and downtime.
Quick Deceleration and Stopping: Brake motors provide fast and controlled deceleration and stopping capabilities. This is particularly important in manufacturing processes that require frequent changes in speed or direction. The ability to rapidly decelerate and stop equipment allows for efficient handling of workpieces, quick tool changes, and seamless transitions between manufacturing steps. It reduces cycle times and improves overall productivity by minimizing unnecessary delays and optimizing throughput.
Improved Safety: Brake motors enhance safety in manufacturing processes by providing reliable braking functionality. They help prevent coasting or unintended movement of equipment when power is cut off or during emergency situations. The braking capability of brake motors contributes to the safe operation of machinery, protects personnel, and prevents damage to equipment or workpieces. By ensuring a safe working environment, brake motors help maintain uninterrupted production and minimize the risk of accidents or injuries.
Enhanced Equipment Performance: The integration of brake motors into manufacturing equipment improves overall performance. Brake motors work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to optimize motor operation. This integration allows for efficient power utilization, reduced energy consumption, and improved responsiveness. By maximizing equipment performance, brake motors contribute to higher productivity, lower operational costs, and increased output.
Reduced Downtime and Maintenance: Brake motors are designed for durability and reliability, reducing the need for frequent maintenance and minimizing downtime. The robust construction and high-quality components of brake motors ensure long service life and consistent performance. This reliability translates into fewer unplanned shutdowns, reduced maintenance requirements, and improved overall equipment availability. By minimizing downtime and maintenance-related interruptions, brake motors contribute to increased productivity and manufacturing efficiency.
Flexibility and Adaptability: Brake motors offer flexibility and adaptability in manufacturing processes. They can be integrated into various types of machinery and equipment, spanning different industries and applications. Brake motors can be customized to meet specific requirements, such as adjusting brake torque or incorporating specific control algorithms. This adaptability allows manufacturers to optimize their processes, accommodate changing production needs, and increase overall productivity.
In summary, brake motors impact the overall productivity of manufacturing processes by providing precise control and positioning, enabling quick deceleration and stopping, improving safety, enhancing equipment performance, reducing downtime and maintenance, and offering flexibility and adaptability. Their role in ensuring smooth and controlled movement, combined with their reliable braking functionality, contributes to efficient and seamless manufacturing operations, ultimately leading to increased productivity, improved product quality, and cost savings.
What factors should be considered when selecting the right brake motor for a task?
When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here's a detailed explanation of the key factors that should be considered when selecting a brake motor:
1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.
2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.
3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.
4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.
5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.
6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.
7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.
8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.
Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here's a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
YEJ series Electromagnetic Brake Three-Phase Motor Product Description YEJ series motor is full closed, self fan cooling,squirrel-cage three-phase asynchronous motor with a electromagnetic brake, Y series motor end cover between the fan and attach a dc electromagnetic brake disc, is derived series of Y series.It is Widely used on mechanical equipment and driving machines where rapidly and accurate braking is demanded. Features: Spring set brake. Power off operation manual release. Resets automatically. One-half period rectification.
Braking method: loss of power Braking rectification method: half-wave rectifier
Applicable to: all kinds of machine tools, printing machinery, forging machine, transport machinery, packaging machinery, food machinery, construction machinery, woodworking machinery and other requirements to quickly stop, accurate positioning, reciprocating operation, to prevent the sliding of various machinery for spindle drive and auxiliary transmission.
Features: fast braking, simple structure, accurate positioning.
Power:
0.55kw-315kw
Voltage:
380/415/440V( can can done as your need)
Frequency:
50/60hz
Enamelled Wire:
Copper Wire (Can Done Aluminum wire as Your Need)
Insulation Class:
F
Mounting Way:
B3 Foot /B5 Flange /B35 Foot and Flange
Protection Grade:
IP55
motor body :
cast iron body /aluminum body of ac motor
FAQ 1, Q:what's your MOQ for ac synchronous motor ? A: 5pc is ok for each type electric motor
2, Q: What about your warranty for your 3 phase motor? A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ? A: TT, western union .
4, Q: how about your payment way ? A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of induction motor ? A: carton or plywood case ,if less 1 container , we can pack all goods with pallet for small size motor
6, Q: What information should be given, if I buy electric ac motor from you ? A: rated power, speed or pole ,type ,voltage , mounting way , quantity , if more is better.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Industrial
Speed:
Constant Speed
Number of Stator:
Three-Phase
Function:
Driving
Casing Protection:
Closed Type
Number of Poles:
2p 4p 6p 8p
Customization:
Available
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How do brake motors ensure smooth and controlled movement in equipment?
Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here's a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:
Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.
By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here's a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
Feature: A. High power range from 50W to 2KW B. Dia: 57mm-110mm C. Easy for speed & direction adjustment D. Rich stock and fast shipping time in 10 working days E. Strong stability for driver/controller F. Lifetime above continuous 10000 hours G. IP65 protection rank is available for us H. Above 90% enery efficiency motor is available I. 3D file is available if customers needed K.High-performance and stable matching driver and controller
Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can't fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot! Δ 110mm BLDC Motor with RV75 Worm Gearbox Size Dimensions Dimensions (Unit: mm ) Mounting screws are included with gear head.
Δ Brushless DC Motor Specification:
Motor Power (W)
600
1000
1500
Motor Length(mm)
123
153
183
Motor Rated Speed(rpm)
2000
Δ RV63 Worm Gearbox Specification:
Style
D110BLD1000-24A-20SM/RV75-100
Rated Voltage
DC24V
Rated Power
1000W
Rated Current
52A
Rated Speed
2000r/min±10%
Gear Ratio
1:100
Speed after Gearbox
20r/min±10%
Torque after Gearbox
190N.m
Other Specification form: Δ Motor interface, Voltage, Speed can be customized.
For More Details Of Product Specifications, Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Motor Flange Size
Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.
BLDC Motor with Gearbox Range
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years' creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers' research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide? A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors? A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list? A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it's difficult for us to provide a price list. If you can share your detailed specification and order qty, we'll see what offer we can provide.
Q4: Are you motors reversible? A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost? A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we'll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time? A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty. For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days. Pleasecontact us for final reference.
Q7:What's your warranty terms? A6: One year /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Universal, Industrial, Household Appliances, Power Tools
Operating Speed:
Adjust Speed
Excitation Mode:
Compound
Function:
Control, Driving
Casing Protection:
Protection Type
Number of Poles:
8
Samples:
US$ 650/Piece 1 Piece(Min.Order)
|
Customization:
Available
|
Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here's a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor's shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor's level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
How does a brake motor enhance safety in industrial and manufacturing settings?
In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here's a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:
1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.
2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.
3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.
4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.
5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.
6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.
7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.
8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.
By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here's a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
I. CH MOTOR - NEMA 57 86mm Brushless DC BLDC Electric Motor Gearbox/Brake/Encoder/Controller 12V 2436V 48V 220V DC Servo Motor for Lawn Mower
Specifications: -Rated Power: 220-660W -Rated Voltage: 310V -Current: 0.94-2.83A -Number of Poles: 8 -Rated Speed: 3000RPM -Rated Torque: 0.7-2.1N. M -Peak Torque: 3.1-6.3N. M -Length: 71-125mm -Weight: 1.85-4Kg -Encoder; 1000p/k
Drawing:
Specification
Model
Rated power
Rated voltage
Current
Number of poles
Rated speed
Rated torque
Peek torque
Moment constant
Length
Weight
Encoder
W
V
A
rpm
N. m
N. m
N. m/A
mm
Kg
p/k
D866-07009
220
310
0.94
8
3000
0.7
2.1
0.74
71
1.85
1000
D866-14019
440
310
1.89
8
3000
1.4
4.2
0.74
100
2.6
1000
D866-21571
660
310
2.83
8
3000
2.1
6.3
0.74
125
4
1000
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FAQ:
Q: What is the application for 86 size BLDC Servo Motor? A: Medical Instruments Motor
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application:
Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed:
Adjust Speed
Excitation Mode:
Servo Motor
Number of Poles:
8
Structure and Working Principle:
Servo Motor
Size:
86mm
Samples:
US$ 50/Piece 1 Piece(Min.Order)
|
Customization:
Available
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How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here's a detailed explanation of how brake motors handle variations in brake torque and response time:
Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system's overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
Lubrication: Proper lubrication of the brake motor's moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer's recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor's vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor's speed and torque. Follow the manufacturer's guidelines or consult with qualified technicians for proper testing and calibration procedures.
Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor's lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
How do brake motors ensure controlled and rapid stopping of rotating equipment?
Brake motors are designed to ensure controlled and rapid stopping of rotating equipment by employing specific braking mechanisms. These mechanisms are integrated into the motor to provide efficient and precise stopping capabilities. Here's a detailed explanation of how brake motors achieve controlled and rapid stopping:
1. Electromagnetic Brakes: Many brake motors utilize electromagnetic brakes as the primary braking mechanism. These brakes consist of an electromagnetic coil and a brake disc or plate. When the power to the motor is cut off or the motor is de-energized, the electromagnetic coil generates a magnetic field that attracts the brake disc or plate, creating friction and halting the rotation of the motor shaft. The strength of the magnetic field and the design of the brake determine the stopping torque and speed, allowing for controlled and rapid stopping of the rotating equipment.
2. Spring-Loaded Brakes: Some brake motors employ spring-loaded brakes. These brakes consist of a spring that applies pressure on the brake disc or plate to create friction and stop the rotation. When the power is cut off or the motor is de-energized, the spring is released, pressing the brake disc against a stationary surface and generating braking force. The spring-loaded mechanism ensures quick engagement of the brake, resulting in rapid stopping of the rotating equipment.
3. Dynamic Braking: Dynamic braking is another technique used in brake motors to achieve controlled stopping. It involves converting the kinetic energy of the rotating equipment into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. When the power is cut off or the motor is de-energized, the motor acts as a generator, and the electrical energy generated by the rotating equipment is converted into heat through the braking system. This dissipation of energy slows down and stops the rotation of the equipment in a controlled manner.
4. Control Systems: Brake motors are often integrated with control systems that enable precise control over the braking process. These control systems allow for adjustable braking torque, response time, and braking profiles, depending on the specific requirements of the application. By adjusting these parameters, operators can achieve the desired level of control and stopping performance, ensuring both safety and operational efficiency.
5. Coordinated Motor and Brake Design: Brake motors are designed with careful consideration of the motor and brake compatibility. The motor's characteristics, such as torque, speed, and power rating, are matched with the braking system's capabilities to ensure optimal performance. This coordinated design ensures that the brake can effectively stop the motor within the desired time frame and with the necessary braking force, achieving controlled and rapid stopping of the rotating equipment.
Overall, brake motors employ electromagnetic brakes, spring-loaded brakes, dynamic braking, and control systems to achieve controlled and rapid stopping of rotating equipment. These braking mechanisms, combined with coordinated motor and brake design, enable precise control over the stopping process, ensuring the safety of operators, protecting equipment from damage, and maintaining operational efficiency.
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