Product Description
Product Description
Feature:
A. High power range from 50W to 10KW
B. Dia: 40mm-220mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
J. Permanent magnet brushless dc motor
K.High-performance and stable matching driver and controller
| Model | 180M-15571C5-X | 180M-15030C5-X | 180M-19571C5-X | 180M-19571E5-X | 180M-19030C5-X |
| Rated Output(W) | 3000 | 4700 | 4000 | 4000 | 6000 |
| Rated Voltage(VDC) | 48VDC | 48VDC | 48VDC | 72VDC | 72VDC |
| Rated Torque(N.M) | 15 | 15 | 19 | 19 | 19 |
| Rated Speed(rpm) | 2000 | 3000 | 2000 | 2000 | 3000 |
| Rated Current(Arms) | 84±10% | 125±10% | 103±10% | 69±10% | 160±10% |
| Torque coefficient (N.m/A) | 0.18±10% | 0.12±10% | 0.18±10% | 0.27±10% | 0.12±10% |
| Rotor inertia (kg.m2X104) | 60±10% | 122±10% | 90±10% | 90±10% | 122±10% |
| Line reverse potential (V/krpm) | 11±10% | 7.5±10% | 11±10% | 16.5±10% | 7.5±10% |
| Line inductance (mH) | ±10% | ±10% | ±10% | ±10% | ±10% |
| Line resistance (Ω) | ±10% | ±10% | ±10% | ±10% | ±10% |
| Motor L(mm) | 178MM | 178MM | 208MM | 208MM | 232MM |
| Motor with brake length(mm) | 271MM | 271MM | 271MM | 271MM | 326MM |
| Weight(KG) | 14.5/32 | 14.5/32 | 14.5/32 | 14.5/32 | 24/33 |
| Feedback element X (optional) | Photoelectric incremental 2500 line (E)/Magnetoelectric incremental 2500 line (C)/Absolute value 17bit (A17)/Resolver (R) | ||||
| Insulation resistance | DC500V,>20MΩ(F) | ||||
| Use environment | Temperature -20~45ºC, humidity 20~80% non-condensing | ||||
| Protection level | IP65 | ||||
For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Flange Size
DC Servo Motor with Gearbox
Please contact us to choose suitable gearbox dc servo motor. Thanks
DC Servo Motor with Planetary Gearbox
Size: 60mm, 80mm, 110mm, 130mm, 180mm
Power:200w-10KW
Voltage: 24V, 48V, 72V, 96V
DC Servo Motor with Worm Gearbox
Size: 60mm, 80mm, 110mm
Power:200w-2.35KW
Voltage: 24V, 48V, 72V, 96V
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years' creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers' research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it's difficult for us to provide a price list.
If you can share your detailed specification and order qty, we'll see what offer we can provide.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we'll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.
Q7:What's your warranty terms?
A6: One year
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools, Logistics Automation Agv/New Energy Field/Movement |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 10 |
| Samples: |
US$ 1111.6/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here's a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
- Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
- Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
- Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor's shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
- Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
- Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
- IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor's level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
How do manufacturers ensure the quality and reliability of brake motors?
Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here's a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:
- Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor's performance, efficiency, and safety features.
- Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor's reliability and contributes to its long-term performance.
- Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
- Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
- Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer's commitment to producing high-quality and reliable brake motors.
- Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
- Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
- Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.
By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.
How do brake motors ensure controlled and rapid stopping of rotating equipment?
Brake motors are designed to ensure controlled and rapid stopping of rotating equipment by employing specific braking mechanisms. These mechanisms are integrated into the motor to provide efficient and precise stopping capabilities. Here's a detailed explanation of how brake motors achieve controlled and rapid stopping:
1. Electromagnetic Brakes: Many brake motors utilize electromagnetic brakes as the primary braking mechanism. These brakes consist of an electromagnetic coil and a brake disc or plate. When the power to the motor is cut off or the motor is de-energized, the electromagnetic coil generates a magnetic field that attracts the brake disc or plate, creating friction and halting the rotation of the motor shaft. The strength of the magnetic field and the design of the brake determine the stopping torque and speed, allowing for controlled and rapid stopping of the rotating equipment.
2. Spring-Loaded Brakes: Some brake motors employ spring-loaded brakes. These brakes consist of a spring that applies pressure on the brake disc or plate to create friction and stop the rotation. When the power is cut off or the motor is de-energized, the spring is released, pressing the brake disc against a stationary surface and generating braking force. The spring-loaded mechanism ensures quick engagement of the brake, resulting in rapid stopping of the rotating equipment.
3. Dynamic Braking: Dynamic braking is another technique used in brake motors to achieve controlled stopping. It involves converting the kinetic energy of the rotating equipment into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. When the power is cut off or the motor is de-energized, the motor acts as a generator, and the electrical energy generated by the rotating equipment is converted into heat through the braking system. This dissipation of energy slows down and stops the rotation of the equipment in a controlled manner.
4. Control Systems: Brake motors are often integrated with control systems that enable precise control over the braking process. These control systems allow for adjustable braking torque, response time, and braking profiles, depending on the specific requirements of the application. By adjusting these parameters, operators can achieve the desired level of control and stopping performance, ensuring both safety and operational efficiency.
5. Coordinated Motor and Brake Design: Brake motors are designed with careful consideration of the motor and brake compatibility. The motor's characteristics, such as torque, speed, and power rating, are matched with the braking system's capabilities to ensure optimal performance. This coordinated design ensures that the brake can effectively stop the motor within the desired time frame and with the necessary braking force, achieving controlled and rapid stopping of the rotating equipment.
Overall, brake motors employ electromagnetic brakes, spring-loaded brakes, dynamic braking, and control systems to achieve controlled and rapid stopping of rotating equipment. These braking mechanisms, combined with coordinated motor and brake design, enable precise control over the stopping process, ensuring the safety of operators, protecting equipment from damage, and maintaining operational efficiency.
editor by CX 2024-05-14
China Best Sales 86mm 310V Low Speed High Torque Electrical BLDC Brushless DC Servo Motor for Machine Center vacuum pump diy
Product Description
I. CH MOTOR - NEMA 57 86mm Brushless DC BLDC Electric Motor Gearbox/Brake/Encoder/Controller 12V 2436V 48V 220V DC Servo Motor for Lawn Mower
Specifications:
-Rated Power: 220-660W
-Rated Voltage: 310V
-Current: 0.94-2.83A
-Number of Poles: 8
-Rated Speed: 3000RPM
-Rated Torque: 0.7-2.1N. M
-Peak Torque: 3.1-6.3N. M
-Length: 71-125mm
-Weight: 1.85-4Kg
-Encoder; 1000p/k
Drawing:
| Specification | |||||||||||
| Model | Rated power | Rated voltage | Current | Number of poles | Rated speed | Rated torque | Peek torque | Moment constant | Length | Weight | Encoder |
| W | V | A | rpm | N. m | N. m | N. m/A | mm | Kg | p/k | ||
| D866-07009 | 220 | 310 | 0.94 | 8 | 3000 | 0.7 | 2.1 | 0.74 | 71 | 1.85 | 1000 |
| D866-14019 | 440 | 310 | 1.89 | 8 | 3000 | 1.4 | 4.2 | 0.74 | 100 | 2.6 | 1000 |
| D866-21571 | 660 | 310 | 2.83 | 8 | 3000 | 2.1 | 6.3 | 0.74 | 125 | 4 | 1000 |
Factory Ability
I.CH is a professional motion control Enterprise, which established in 2006, we have more than 10 years experiences in the motion control area.
Our main products are hybrid stepper motor, stepping motor driver, integrated step servo motors, integrated stepper servo motors, DC Gear Motor, Brushless DC Motors and so on. Our products are widely used and applied in the following industries: semiconductor, textile, laser, woodworking, printing, advertising, clothing, marble and ceramic, robotics.
Our customers come from all around the world: European, America, Canada, Middle East, Asia and so on!
Advantages
1. Reliable supplier, direct manufacture 8 years;
2. CE, ROHS, IS09001... Certificate report;
3. OEM&OED Service, after-sales service 24*7, technical support;
4. Refunds or replacement in case of damaged by transportation;
5. 0.1% defect rate and 1 - 2 year guarantee period.
Package
-We choose best safe and strong packing method for your goods, or pack by your conditions;
-Shipping by Vessel, air or international express;
-Lead time is around 3 to 8 weeks.
We can also supply other products,
Hybrid Stepper Motor Linear Stepper Motor
Stepper Geared Motor BLDC Motor
FAQ:
Q: What is the application for 86 size BLDC Servo Motor?
A: Medical Instruments Motor
Q: Can I use it on my AGV project?
A: Yes, we have done some AGV projects, we can help you with technical guidance.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Servo Motor |
| Number of Poles: | 8 |
| Structure and Working Principle: | Servo Motor |
| Size: | 86mm |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here's a detailed explanation of how brake motors handle variations in brake torque and response time:
- Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
- Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
- Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
- Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system's overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
- Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
- Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
- Lubrication: Proper lubrication of the brake motor's moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer's recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
- Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
- Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
- Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
- Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor's vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
- Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
- Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor's speed and torque. Follow the manufacturer's guidelines or consult with qualified technicians for proper testing and calibration procedures.
- Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
- Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor's lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
How do brake motors ensure controlled and rapid stopping of rotating equipment?
Brake motors are designed to ensure controlled and rapid stopping of rotating equipment by employing specific braking mechanisms. These mechanisms are integrated into the motor to provide efficient and precise stopping capabilities. Here's a detailed explanation of how brake motors achieve controlled and rapid stopping:
1. Electromagnetic Brakes: Many brake motors utilize electromagnetic brakes as the primary braking mechanism. These brakes consist of an electromagnetic coil and a brake disc or plate. When the power to the motor is cut off or the motor is de-energized, the electromagnetic coil generates a magnetic field that attracts the brake disc or plate, creating friction and halting the rotation of the motor shaft. The strength of the magnetic field and the design of the brake determine the stopping torque and speed, allowing for controlled and rapid stopping of the rotating equipment.
2. Spring-Loaded Brakes: Some brake motors employ spring-loaded brakes. These brakes consist of a spring that applies pressure on the brake disc or plate to create friction and stop the rotation. When the power is cut off or the motor is de-energized, the spring is released, pressing the brake disc against a stationary surface and generating braking force. The spring-loaded mechanism ensures quick engagement of the brake, resulting in rapid stopping of the rotating equipment.
3. Dynamic Braking: Dynamic braking is another technique used in brake motors to achieve controlled stopping. It involves converting the kinetic energy of the rotating equipment into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. When the power is cut off or the motor is de-energized, the motor acts as a generator, and the electrical energy generated by the rotating equipment is converted into heat through the braking system. This dissipation of energy slows down and stops the rotation of the equipment in a controlled manner.
4. Control Systems: Brake motors are often integrated with control systems that enable precise control over the braking process. These control systems allow for adjustable braking torque, response time, and braking profiles, depending on the specific requirements of the application. By adjusting these parameters, operators can achieve the desired level of control and stopping performance, ensuring both safety and operational efficiency.
5. Coordinated Motor and Brake Design: Brake motors are designed with careful consideration of the motor and brake compatibility. The motor's characteristics, such as torque, speed, and power rating, are matched with the braking system's capabilities to ensure optimal performance. This coordinated design ensures that the brake can effectively stop the motor within the desired time frame and with the necessary braking force, achieving controlled and rapid stopping of the rotating equipment.
Overall, brake motors employ electromagnetic brakes, spring-loaded brakes, dynamic braking, and control systems to achieve controlled and rapid stopping of rotating equipment. These braking mechanisms, combined with coordinated motor and brake design, enable precise control over the stopping process, ensuring the safety of operators, protecting equipment from damage, and maintaining operational efficiency.
editor by CX 2024-05-07
China OEM Electric Servo Motor 24V 12V Outboard Boat BLDC Brushless DC Motor with Brake/Reducer/Encoder/Handwheel for Household Appliances, Lawn Mower, Hub supplier
Product Description
42BLH DC Brushless Motor
We are a company specializing in the R&D, production and sales of brushless motors, stepper motors, DC motors. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
Product Description
42BLH DC Brushless Motor:
| Projects | Specifications |
| Winding Type | Star |
| Hall Effect Angle | 120° electrical angle |
| Shaft Axial Play | 0.571mm |
| Ambient Temperature | -20~ + 50°C |
| Ambient Humidity | <80% |
| Max. Radial Force | 28N@20mm from the flange |
| Max. Axial Force | 10N |
| Insulation Class | Class B |
| Dielectric Strength | one minute@500VAC |
| Insulation Resistance | 100MΩMin.@500VDC |
42BLH DC Brushless Motor Parameters:
| Model | Rated Voltage | Rated Torque | Rated Speed | Rated Current | Rated Power | Peak Torque | Torque Constant | Body Length | Weight |
| VDC | N.M | RPM | A | W | N.M | N.M/A | MM | KG | |
| 42BLH50-230 | 24 | 0.1 | 3000 | 1.8 | 31 | 0.3 | 0.056 | 50 | 0.35 |
| 42BLH50-215 | 24 | 0.1 | 1500 | 0.9 | 15 | 0.3 | 0.11 | 50 | 0.35 |
| 42BLH70-230 | 24 | 0.2 | 3000 | 3.4 | 62 | 0.6 | 0.056 | 70 | 0.55 |
| 42BLH70-215 | 24 | 0.2 | 1500 | 1.8 | 31 | 0.6 | 0.11 | 70 | 0.55 |
| 42BLH90-230 | 24 | 0.3 | 3000 | 5.2 | 94 | 0.9 | 0.056 | 90 | 0.65 |
| 42BLH90-215 | 24 | 0.3 | 1500 | 2.6 | 47 | 0.9 | 0.11 | 90 | 0.65 |
Note:Brake, reducer, encoder, handwheel and other devices can be installed.
Please feel free to contact us for more details.
Detailed Photos
42BLH DC Brushless Motor Photos:
Our Service:
1). General Service:
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Quick Reply |
All enquiry or email be replied in 12 hours, no delay for your business. |
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Professional Team |
Questions about products will be replied professionally, exactly, best advice to you. |
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Short Lead time |
Sample or small order sent in 7-15 days, bulk or customized order about 30 days. |
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Payment Choice |
T/T, Western Union,, L/C, etc, easy for your business. |
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Before shipment |
Take photos, send to customers for confirmation. Only confirmed, can be shipped out. |
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Language Choice |
Besides English, you can use your own language by email, then we can translate it. |
2). Customization Service:
Motor specification(no-load speed , voltage, torque , diameter, noise, life, testing) and shaft length can be tailor-made according to customer's requirements.
Other Product Parameters
42BL DC Brushless Motor Parameters:
| Model | Rated Voltage | Rated Torque | Rated Speed | Rated Current | Rated Power | Peak Torque | Torque Constant | Body Length | Weight |
| VDC | N.M | RPM | A | W | N.M | N.M/A | MM | KG | |
| 42BL50-240 | 24 | 0.08 | 4000 | 1.9 | 33 | 0.24 | 0.042 | 50 | 0.3 |
| 42BL50-260 | 24 | 0.08 | 6000 | 2.8 | 50 | 0.24 | 0.571 | 50 | 0.3 |
| 42BL60-240 | 24 | 0.12 | 4000 | 2.8 | 50 | 0.36 | 0.042 | 60 | 0.4 |
| 42BL60-260 | 24 | 0.12 | 6000 | 4.2 | 75 | 0.36 | 0.571 | 60 | 0.4 |
| 42BL70-240 | 24 | 0.11 | 4000 | 2.6 | 46 | 0.33 | 0.042 | 70 | 0.5 |
| 42BL70-260 | 24 | 0.11 | 6000 | 4 | 70 | 0.33 | 0.571 | 70 | 0.5 |
| 42BL90-240 | 24 | 0.14 | 4000 | 3.3 | 59 | 0.42 | 0.042 | 90 | 0.7 |
| 42BL90-260 | 24 | 0.14 | 6000 | 5 | 90 | 0.42 | 0.571 | 90 | 0.7 |
57BL Series brushless DC motor Parameters:
| Model | Rated Voltage | Rated Torque | Rated Speed | Rated Current | Rated Power | Peak Torque | Torque Constant | Body Length | Weight |
| VDC | N.M | RPM | A | W | N.M | N.M/A | MM | KG | |
| 57BL60-230 | 24 | 0.2 | 3000 | 3.5 | 62 | 0.6 | 0.057 | 60 | 0.6 |
| 57BL60-215 | 24 | 0.2 | 1500 | 1.7 | 31 | 0.6 | 0.118 | 60 | 0.6 |
| 57BL80-230 | 24 | 0.4 | 3000 | 7 | 126 | 1.2 | 0.057 | 81 | 1 |
| 57BL80-215 | 24 | 0.4 | 1500 | 3.5 | 62 | 1.2 | 0.114 | 81 | 1 |
| 57BL100-230 | 24 | 0.6 | 3000 | 10.4 | 188 | 1.8 | 0.057 | 102 | 1.4 |
| 57BL100-215 | 24 | 0.6 | 1500 | 5.2 | 94 | 1.8 | 0.115 | 102 | 1.4 |
57BLY Series brushless DC motor Parameters:
| Model | Rated Voltage | Rated Torque | Rated Speed | Rated Current | Rated Power | Peak Torque | Torque Constant | Body Length | Weight |
| VDC | N.M | RPM | A | W | N.M | N.M/A | MM | KG | |
| 57BLY 55-230 | 24 | 0.16 | 3000 | 2.8 | 50 | 0.48 | 0.057 | 55 | 0.46 |
| 57BLY 55-460 | 48 | 0.16 | 6000 | 2.8 | 100 | 0.48 | 0.057 | 55 | 0.46 |
| 57BLY 75-230 | 24 | 0.32 | 3000 | 5.6 | 100 | 0.96 | 0.057 | 75 | 0.75 |
| 57BLY 75-460 | 48 | 0.32 | 6000 | 5.6 | 200 | 0.96 | 0.057 | 75 | 0.75 |
| 57BLY 95-230 | 24 | 0.48 | 3000 | 8.4 | 150 | 1.44 | 0.057 | 95 | 1 |
| 57BLY 95-460 | 48 | 0.48 | 6000 | 8.4 | 300 | 1.44 | 0.057 | 95 | 1 |
| 57BLY 115-230 | 24 | 0.64 | 3000 | 11.2 | 200 | 1.92 | 0.057 | 115 | 1.2 |
| 57BLY 115-460 | 48 | 0.64 | 6000 | 11.2 | 400 | 1.92 | 0.057 | 115 | 1.2 |
60BL Series brushless DC motor Parameters:
| Model | Rated Voltage | Rated Torque | Rated Speed | Rated Current | Rated Power | Peak Torque | Torque Constant | Body Length | Weight |
| VDC | N.M | RPM | A | W | N.M | N.M/A | MM | KG | |
| 60BL80-230 | 24 | 0.32 | 3000 | 5.6 | 100 | 0.96 | 0.057 | 77 | 0.85 |
| 60BL80-215 | 24 | 0.32 | 1500 | 2.8 | 50 | 0.96 | 0.114 | 77 | 0.85 |
| 60BL100-230 | 24 | 0.64 | 3000 | 11.1 | 200 | 1.92 | 0.057 | 98 | 1.25 |
| 60BL100-215 | 24 | 0.64 | 1500 | 5.6 | 100 | 1.92 | 0.114 | 98 | 1.25 |
| 60BL120-430 | 48 | 0.96 | 3000 | 8.3 | 300 | 2.88 | 0.115 | 119 | 1.7 |
| 60BL120-415 | 48 | 0.96 | 1500 | 4.2 | 150 | 2.88 | 0.228 | 119 | 1.7 |
| 60BL140-430 | 48 | 1.28 | 3000 | 11.1 | 400 | 3.84 | 0.115 | 140 | 2.1 |
| 60BL140-415 | 48 | 1.28 | 1500 | 5.6 | 200 | 3.84 | 0.228 | 140 | 2.1 |
80BL Series DC brushless motor Parameters:
| Model | Rated Voltage | Rated Torque | Rated Speed | Rated Current | Rated Power | Peak Torque | Torque Constant | Body Length | Weight |
| VDC | N.M | RPM | A | W | 1.2 | N.M/A | MM | KG | |
| 80BL80-430 | 48 | 0.4 | 3000 | 3.5 | 126 | 1.2 | 0.114 | 80 | 2 |
| 80BL80-415 | 48 | 0.4 | 1500 | 1.8 | 63 | 2.4 | 0.232 | 80 | 2 |
| 80BL100-430 | 48 | 0.8 | 3000 | 7 | 251 | 2.4 | 0.114 | 100 | 2.4 |
| 80BL100-415 | 48 | 0.8 | 1500 | 3.5 | 126 | 4.2 | 0.23 | 100 | 2.4 |
| 80BL120-430 | 48 | 1.2 | 3000 | 10.5 | 377 | 3.6 | 0.114 | 120 | 2.8 |
| 80BL120-415 | 48 | 1.2 | 1500 | 5.2 | 188 | 3.6 | 0.23 | 120 | 2.8 |
| 80BL140-630 | 310 | 1.6 | 3000 | 2.2 | 502 | 4.8 | 0.73 | 140 | 3.2 |
| 80BL140-415 | 48 | 1.6 | 1500 | 7 | 251 | 4.8 | 0.23 | 140 | 3.2 |
86BL Series DC brushless motor Parameters:
| Model | Rated Voltage | Rated Torque | Rated Speed | Rated Current | Rated Power | Peak Torque | Torque Constant | Body Length | Weight |
| VDC | N.M | RPM | A | W | N.M | N.M/A | MM | KG | |
| 86BL90-430 | 48 | 0.7 | 3000 | 6.1 | 220 | 2.1 | 0.115 | 90 | 1.8 |
| 86BL90-415 | 48 | 0.7 | 1500 | 3 | 110 | 2.1 | 0.233 | 90 | 1.8 |
| 86BL115-430 | 48 | 1.4 | 3000 | 12.2 | 440 | 4.2 | 0.115 | 115 | 2.6 |
| 86BL115-415 | 48 | 1.4 | 1500 | 6.1 | 220 | 4.2 | 0.23 | 115 | 2.6 |
| 86BL140-630 | 310 | 2.1 | 3000 | 2.8 | 660 | 6.3 | 0.75 | 140 | 4 |
| 86BL140-615 | 310 | 2.1 | 1500 | 1.4 | 330 | 6.3 | 1.5 | 140 | 4 |
Application Area
Product Recommendation
| Stepper motor | Brushless motor | Synchronous motor |
Company Profile
HangZhou Sino-pan Electric Co., Ltd. is an export-oriented enterprise. Located in Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province, China. After years of operation, the scale of our enterprise has continued to expand. Gradually grow into a group company. At present, our company mainly produces automotive bulbs (such as halogen bulbs and automotive LED bulbs/as well as household LEDs and commercial LEDs), motors (brushless motors/stepping motors/synchronous motors/asynchronous motors). At the same time, we are also appointed by many clients as purchasing and quality inspection agents in China.
We provide you with high-quality, fast, efficient and inexpensive automotive lighting, motors and auxiliary electrical services. Zhongpan welcomes your patronage with a sHangZhou, and we will provide you with a variety of satisfactory products and a full range of consulting services. We firmly believe that the cooperation with us will be infinitely better! Strive to create a stronger tomorrow for our customers!
Packaging & Shipping
FAQ
Q1. Can I provide sample orders for your products?
A: Of course, you can check our quality before ordering. If you have any requirements, please contact us.
Q2. What is your delivery time?
A: It depends on the order quantity. Usually, it takes about 3-7 days after receiving the small deposit. Bulk ordering takes 10-20 days.
Q3. What kind of customers and what kind of companies do you work with?
A: We have 20 years of export experience and serve more than 100 customers, such as retailers, wholesalers, and online store owners.
Q4. Is it possible to put our logo on your product or product packaging?
A: Of course, we have a factory, welcome to customize your brand, LOGO, color, product manual, packaging, etc.
Q5: Can you OEM for me?
A: We accept all OEM orders, just contact us and give me your design. We will provide you with a reasonable price and make samples for you as soon as possible.
Q6: What are your payment terms?
A: According to T/T, LC AT SIGHT, 30% deposit in advance, and the balance 70% before shipment.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can brake motors be used in conjunction with other motion control methods?
Yes, brake motors can be used in conjunction with other motion control methods to achieve precise and efficient control over mechanical systems. Brake motors provide braking functionality, while other motion control methods offer various means of controlling the speed, position, and acceleration of the system. Combining brake motors with other motion control methods allows for enhanced overall system performance and versatility. Here's a detailed explanation of how brake motors can be used in conjunction with other motion control methods:
- Variable Frequency Drives (VFDs): Brake motors can be used in conjunction with VFDs, which are electronic devices that control the speed and torque of an electric motor. VFDs enable precise speed control, acceleration, and deceleration of the motor by adjusting the frequency and voltage supplied to the motor. By incorporating a brake motor with a VFD, the system benefits from both the braking capability of the motor and the advanced speed control provided by the VFD.
- Servo Systems: Servo systems are motion control systems that utilize servo motors and feedback mechanisms to achieve highly accurate control over position, velocity, and torque. In certain applications where rapid and precise positioning is required, brake motors can be used in conjunction with servo systems. The brake motor provides the braking function when the system needs to hold position or decelerate rapidly, while the servo system controls the dynamic motion and positioning tasks.
- Stepper Motor Control: Stepper motors are widely used in applications that require precise control over position and speed. Brake motors can be utilized alongside stepper motor control systems to provide braking functionality when the motor needs to hold position or prevent undesired movement. This combination allows for improved stability and control over the stepper motor system, especially in applications where holding torque and quick deceleration are important.
- Hydraulic or Pneumatic Systems: In some industrial applications, hydraulic or pneumatic systems are used for motion control. Brake motors can be integrated into these systems to provide additional braking capability when needed. For example, a brake motor can be employed to hold a specific position or provide emergency braking in a hydraulic or pneumatic actuator system, enhancing safety and control.
- Control Algorithms and Systems: Brake motors can also be utilized in conjunction with various control algorithms and systems to achieve specific motion control objectives. These control algorithms can include closed-loop feedback control, PID (Proportional-Integral-Derivative) control, or advanced motion control algorithms. By incorporating a brake motor into the system, the control algorithms can utilize the braking functionality to enhance overall system performance and stability.
The combination of brake motors with other motion control methods offers a wide range of possibilities for achieving precise, efficient, and safe control over mechanical systems. Whether it is in conjunction with VFDs, servo systems, stepper motor control, hydraulic or pneumatic systems, or specific control algorithms, brake motors can complement and enhance the functionality of other motion control methods. This integration allows for customized and optimized control solutions to meet the specific requirements of diverse applications.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
- Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
- Lubrication: Proper lubrication of the brake motor's moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer's recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
- Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
- Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
- Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
- Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor's vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
- Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
- Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor's speed and torque. Follow the manufacturer's guidelines or consult with qualified technicians for proper testing and calibration procedures.
- Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
- Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor's lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here's a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor's rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor's rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2023-10-20
China Leadshine AC servo motor for sewing machine dc motor
Guarantee: 3months-1year
Model Amount: ACM602V36-T-2500
Variety: SERVO MOTOR
Phase: Solitary-section
Shield Attribute: Entirely Enclosed
AC Voltage: 36V
Performance: 200w
Coloration: Black
Excess weight: 1.5-3KG
Certification: CE, KG-MY1016Z Dc motor v output energy w load speed 3000rpm primary application modest electrical or electrical bicycle ROHS
Encoder: 23bits
Packaging Details: EXPORT CARTON
Port: ZheJiang
Specification CZPT AC SERVO MOTOR+ K1 DRIVER
Diagram
.6KW SERVO MOTOR DRAWING
Exhibition
Certifications
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor's speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun's. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear's helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you're interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don't require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears' performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2023-02-19
China High Power Electric Car Brushless DC Planetary Gear Servo BLDC Motor for DIY CNC Mill motor electric
Solution Description
| 36BL DC Brushless Motor | |||||
| Basic Information | |||||
| Item | Performance | ||||
| Tem. Rise | 50K max | ||||
| Humidity | 65% | ||||
| Working Tem. | (-30ºC~+85ºC) | ||||
| Insulation Resistance | 100MΩ min 250VDC | ||||
| Surge Take a look at | 350VAC for 3s | ||||
| Insulation Course | A | ||||
| Drive Method | Three period total wave PWM modulation | ||||
| Motor Spec. | |||||||||
| PN | Rated Voltage | Noload Velocity | Noload Recent | Rated Load | Load Velocity | Load Present | Power | Stall Present | Section |
| VDC | rpm±10% | mA±10% | mN.m | rpm±10% | mA±10% | W | A | ||
| 36BLDC-002 | 24 | 6700 | 100 | 19.one | 5000 | 680 | ten | two.5 | 3 |
Probond motors styles brush, brushless, stepper, hysteresis and linear motors to fulfill clients specifications.
Our motors use common and specific parts with buyer picked torque/velocity requirements that can be modified to your applications.
The AC/DC equipment motors are based on to unique magetic circuits that improve motor layout for high velocity low torque and reduced pace higher torque.
These motors give you decrease rotational losses, excellent thermal transfer, interchangeable conclude caps, effortlessly sealed. Possibilities incorporate connectors, encoders, shaft modifications, dimensional changes, etc.
Probond motor owns professional revenue staff and engineer staff with more than 10 a long time expertise in motor industry, based on China mainland dealing with overseas business for a long time, we know your wants greater than others.
Probond Sonicare Toothbrush Motor and Thermostatic Valve Hysteresis Motor are our very hot items on sell in 2017 with extremely good quality stage and competitive price tag.
Remember to kindly speak to us to get a catalogue.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
###
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| 36BL DC Brushless Motor | |||||
| Basic Information | |||||
| Item | Performance | ||||
| Tem. Rise | 50K max | ||||
| Humidity | 65% | ||||
| Working Tem. | (-30ºC~+85ºC) | ||||
| Insulation Resistance | 100MΩ min 250VDC | ||||
| Surge Test | 350VAC for 3s | ||||
| Insulation Class | A | ||||
| Drive Mode | Three phase full wave PWM modulation | ||||
###
| Motor Spec. | |||||||||
| PN | Rated Voltage | Noload Speed | Noload Current | Rated Load | Load Speed | Load Current | Power | Stall Current | Phase |
| VDC | rpm±10% | mA±10% | mN.m | rpm±10% | mA±10% | W | A | ||
| 36BLDC-002 | 24 | 6700 | 100 | 19.1 | 5000 | 680 | 10 | 2.5 | 3 |
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
###
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| 36BL DC Brushless Motor | |||||
| Basic Information | |||||
| Item | Performance | ||||
| Tem. Rise | 50K max | ||||
| Humidity | 65% | ||||
| Working Tem. | (-30ºC~+85ºC) | ||||
| Insulation Resistance | 100MΩ min 250VDC | ||||
| Surge Test | 350VAC for 3s | ||||
| Insulation Class | A | ||||
| Drive Mode | Three phase full wave PWM modulation | ||||
###
| Motor Spec. | |||||||||
| PN | Rated Voltage | Noload Speed | Noload Current | Rated Load | Load Speed | Load Current | Power | Stall Current | Phase |
| VDC | rpm±10% | mA±10% | mN.m | rpm±10% | mA±10% | W | A | ||
| 36BLDC-002 | 24 | 6700 | 100 | 19.1 | 5000 | 680 | 10 | 2.5 | 3 |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel's tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff's extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you're considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh 2022-12-17
China Good quality JMC 62W 24V dc brushless servo motor and drive system for embroidery machine near me supplier
Model Number: 42JSF630AS-1000 & MCAC706
Usage: embroidery machine
Type: SERVO MOTOR
Torque: 0.2 n.m
Construction: Shunt Wound
Commutation: Brushless
Protect Feature: Waterproof
Speed(RPM): 3000RPM
Continuous Current(A): 4A
Efficiency: IE 1
Weight: 0.5KG
Input Voltage: 24V
Flange size: 42 mm
length: 89 mm
Pole: 8 pole
Encoder line: 1000
Application: embroidery machine
Keywords: Brushless Electric Motor
Rated power: 62w
Feature: Smoothly Running
Certification: ce, RoHS, ISO9001
Packaging Details: 470x350x300mm
JMC 62W 24V dc brushless servo motor for embroidery machine 42JSF630AS-1000 & MCAC706
low noise
low heat
high speed
high precision
Company Information
Certification
Our Exhibition Every year, we will have booth in many international exhibitions to show our products and meet our customers.
Welcome to see you in next 1 !
FAQQ1. What are your products can be use to ?
A: Our products can be use in CNC routers, CNC milling machine, 3D Printer, laser machine, engraving machine, sewing machine, packaging machine,filling machine, cutting machine, carving machine, labeling machine and so on.
Q2. What kind of Payment methods do you accept ?
A: We can accept Paypal ,Western Union ,TT
Q3: What kind of shipping methods do you use ?
A:1) For samples or small batch , air shipping is recommended . (DHL,Fedex,TNT UPS ,EMS or Aramex) ,We will provide the tracking No. Once we get it after we ship out the products.
2)For mass production or big batch, CZPT shipping/sea shipment is recommended .
Q4: What is the lead time of my products?
A: Lead time : For standard samples , 2-5 days will be OK .
For mass production , the lead time depend on the quantities you need .
Note:
Sometimes your local customs may charge tax from you. then you should pay it to get the package, sometimes not have.The exact delivery time is delayed on the post office and customs, we can’t control it. If the product is delayed, pls pay more patience to wait and ask us to extend delivery dates for you.
Q5:What is your warranty time ?
A:Warranty time : 12 months. And we provide life-long technical service and after-sale service.
Q6:Can i get a free sample?
A:Sorry, we don’t provide the free sample.
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you're looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don't have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears - a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let's take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
China wholesaler 4.5 inch 24V 200W dual shaft rubber tyre 150kg load IP65 waterproof DC electric wheel hub servo motor for UV-Disinfection Robot near me supplier
Warranty: 3months-1year
Model Number: ZLLG45ASM200 Pattern Oil Seal
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Robot, AGV
Type: SERVO MOTOR
Torque: 6N.m
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Drip-proof
Speed(RPM): 300RPM
Continuous Current(A): 5~15A
Efficiency: Ie 3
Outside diameter with tyre: 128mm
Tyre: Rubber tyre with pattern
Shaft type: double shaft
Max. torque: 12N.m
Peak Phase Current: 30A
Max speed: 400RPM
Load: 150kg/2sets
Poles No: 10 Pairs Polo
Encoder: 1571-wire optical incremental encoder
Protection mode: IP65
Certification: ce, RoHS, ISO9001
Packaging Details: Wrapped with plastic bags and embedded in the foam;Carton size: 26×21.5×22.5cm; QTY: 2pcs per carton;Carton Weight:8.0kg/2pcs
Hub servo motor is a new Auto-navigation System integrated wheel and servo motor, which is normally used for AGV, robot, automatic forklift, and other automatic handling system.
Hub Servo Motor
ZLLG45ASM200 Pattern Seal Oil
Size
4.5inch
Shaft
Double shaft
Rated Voltage
24V DC
Rated Power
200W
Rated Torque
6N.m
Peak Torque
12N.m
Rated Phase Current
5-15A
Peak Phase Current
30A
Rated Speed
300RPM
Max Speed
400RPM
Encoder
1571-wire optical incremental encoder
Protection Level
IP65
Load
150kg/2sets
Move speed
2m/s-2.7m/s
Feature * Self R&D, have own patent and great market competitiveness* Built-in high precision encoder 12-21 bits optional, also can be customized, electric brake, high load carrying etc * Simple structure, easy installation and high cost performance * High precision, high power density, low noise, efficient and durable *Creative design integrated motor and outer wheel * 3.5-16 inch optional, power: 50-2KW optional, accept OEM/OEM for all models Detailed Images Size Information Application Related Products Company Introduction Packing&Shipping Motor weight: 3.0kgPackage: carton with foam, quantity per carton will depend on the motor size.Shipping: goods will be deliveried by air(EMS, DHL, FedEx,TNT etc), by boat according to your requirements. FAQ 1. Factory or trader? –>ZLTECH is a manufacture of hub servo motor, stepper motor, servo motor and driver. We have professional R&D team and factory. 2. How about the delivery? –> Sample: 7 days. –> Mass order: 15-30 days. 3. What is your after-sales services? a. Free maintenance within 12 months guarantee, lifetime consultant. b. Professional solutions in installation and maintence. 4. Why choose ZLTECH? –>a. OEM & ODM. b. Factory Price & 24/7 services. c. From mold customization to material processing and welding, from fine components to finished assembly, 72 processes, 24 control points, strict aging, finished product inspection. d. One-stop service, from design to after-sale service. 5. Do you get the relevant certification? –>All products are made according to ISO9001, CE requirements.
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It's easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we'll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren't the most reliable or durable option for your application.
To determine which motor is best for your application, you'll need to consider the load and speed requirements. A gear motor's efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that's designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it's important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it's intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor's motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It's best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it's important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor's power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor's speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor's torque.