Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Planetary Gear Motor
| MOTOR FRAME SIZE | 32 mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105mm / 120mm |
| MOTOR TYPE | Brush or Brushless |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | 12V,24V,48V |
| Accessories | Electric Brake / Encoder |
| GEARBOX FRAME SIZE | 32 mm / 42mm / 52mm / 62mm /72mm/82mm |
| Gear Ratio | 3.65K-392.98K |
| Type Of Pinion | GN Type / GU Type |
Type Of Planetary Gear Motor
Other Products
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances |
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| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Type: | Z2 |
| Customization: |
Available
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How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here's a detailed explanation of how brake motors handle variations in brake torque and response time:
- Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
- Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
- Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
- Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system's overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
- Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
- Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
- Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
- Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
- Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
- Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
- Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
- Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
- Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
- Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
- Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here's a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor's rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor's rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-05-17
China Professional 57mm NEMA23 High Torque Stepper Motor with Brake manufacturer
Product Description
Step angel:1.8°/0.9°
Holding torque:0.8-3.2N.m/0.5-1.5N.m
Motor size: NEMA23 57mm
Options:Brake,Encoder,Plantary gear box
Description:
stepper stepping motor with brake
1.2 degree 3 phase stepper stepping motor
NEMA23 stepping motor, 57mm square stepper motor
2.2N.m Stepper motor, high torque stepper motor with 57mm size
CE and RoHS approved
Applications
Use for robots stepper motor, electric automatic equipment stepping motor, medical instrument stepping motor, advertisement instrument stepper motor, lighting& audio equipment stepper motor, printer stepper motor, textile machinery stepper motor,CNC router stepper motor,3D Printer stepper motor.
| nema23, 1.8 degree, 2 phase | ||||||||
| Model Number | Holding torque | Rated Cuttent | Wiring Resisitance | Winding Inductance | Rotor Inertia | Mass | Motor Length | Connection Mode |
| Single/Dual Shaft | N.m min | A/Phase | Ω/Phase @20ºC | Mh/Phase | g.cm² | kg | mm | |
| JT252BP10_ | 0.6 | 1 | 4.2 | 8.9 | 140 | 0.46 | 42.5 | Connector |
| JT252BP20_ | 2 | 1.2 | 2.1 | |||||
| JT252BP30_ | 3 | 0.51 | 1 | |||||
| JT253BP10_ | 0.8 | 1 | 4.7 | 10.8 | 180 | 0.52 | 45.5 | Connector |
| JT253BP20_ | 2 | 1.25 | 2.7 | |||||
| JT253BP30_ | 3 | 0.57 | 1.2 | |||||
| JT254BP10_ | 1 | 1 | 5.5 | 16 | 240 | 0.64 | 51.5 | Connector |
| JT254BP20_ | 2 | 1.5 | 4.3 | |||||
| JT254BP30_ | 3 | 0.7 | 1.75 | |||||
| JT255BP20_ | 1.2 | 2 | 1.6 | 5.2 | 280 | 0.72 | 55.5 | Connector |
| JT255BP30_ | 3 | 0.7 | 2.4 | |||||
| JT255BL40_ | 4 | 0.45 | 1.4 | Lead-wire | ||||
| JT256BP20_ | 1.7 | 2 | 2 | 6 | 350 | 0.85 | 64.5 | Connector |
| JT256BP30_ | 3 | 0.9 | 2.7 | |||||
| JT256BL40_ | 4 | 0.5 | 1.6 | Lead-wire | ||||
| JT257BP30_ | 2 | 3 | 1.1 | 4.2 | 480 | 1.1 | 76.5 | Connector |
| JT257BL40_ | 4 | 0.65 | 2.35 | Lead-wire | ||||
| JT257BL50_ | 5 | 0.37 | 1.8 | |||||
| JT258BP30_ | 2.2 | 3 | 1.2 | 4.5 | 520 | 1.2 | 80.5 | Connector |
| JT258BL40_ | 4 | 0.65 | 25 | Lead-wire | ||||
| JT258BL50_ | 5 | 0.36 | 1.76 | |||||
| JT2510BL40_ | 3 | 4 | 0.88 | 3.2 | 720 | 1.5 | 101 | Lead-wire |
| JT2510BL50_ | 5 | 0.5 | 2.3 | |||||
| JT252UP30_ | 0.5 | 3 | 0.6 | 0.5 | 140 | 0.46 | 42.5 | Connector |
| JT255UP30_ | 0.9 | 3 | 1.55 | 0.9 | 280 | 0.72 | 55.5 | |
| JT257UP30_ | 1.5 | 3 | 2.4 | 1.4 | 480 | 1.1 | 76.5 | |
| nema23, 0.9 degree, 2 phase | ||||||||
| Model Number | Holding torque | Rated Cuttent | Wiring Resisitance | Winding Inductance | Rotor Inertia | Mass | Motor Length | Connection Mode |
| Single/Dual Shaft | N.m min | A/Phase | Ω/Phase @20ºC | Mh/Phase | g.cm² | kg | mm | |
| JT452BP30_ | 0.5 | 3 | 0.55 | 2.3 | 140 | 0.46 | 42.5 | Connector |
| JT455BP30_ | 0.9 | 3 | 0.75 | 3.7 | 280 | 72 | 55.5 | |
| JT457BP30_ | 1.5 | 3 | 1.1 | 6 | 480 | 1.1 | 76.5 | |
| nema23, 1.8 degree, Brake | ||||||||
| Model Number | Holding torque | Rated Cuttent | Wiring Resisitance | Winding Inductance | Rotor Inertia | Brake static friction torque | Volt/Watt | Motor Weight |
| Single/Dual Shaft | N.m min | A/Phase | Ω/Phase @20ºC | Mh/Phase | g.cm² | N.m | v/w | kg |
| JT255B40M | 1.2 | 4 | 0.45 | 1.4 | 280 | 2 | 24VDC/5W | 1.25 |
| JT257B50M | 2 | 5 | 0.37 | 1.8 | 480 | 1.6 | ||
| * M in the model is brake motor | ||||||||
| nema23, 1.8 degree, IP65, 2 phase | |||||||
| Model Number | Holding torque | Rated Cuttent | Wiring Resisitance | Winding Inductance | Rotor Inertia | Protection level | Motor Weight |
| Single/Dual Shaft | N.m min | A/Phase | Ω/Phase @20ºC | Mh/Phase | g.cm² | IPXX | kg |
| JT255B40A | 1.2 | 4 | 0.45 | 1.4 | 280 | IP65 | 1.5 |
| JT257B50A | 2 | 5 | 0.37 | 1.8 | 480 | 2.4 | |
| * Length customizable | |||||||
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| Application: | Printing Equipment |
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| Speed: | Variable Speed |
| Number of Stator: | Two-Phase |
| Samples: |
US$ 11/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What safety precautions should be followed when working with brake motors?
Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here's a detailed explanation of the safety precautions that should be followed when working with brake motors:
- Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
- Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
- Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
- Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
- Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
- Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
- Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor's maintenance schedule to identify and address any potential issues before they escalate.
- Follow Manufacturer Guidelines: It is crucial to follow the manufacturer's guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
- Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.
By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.
What factors should be considered when selecting the right brake motor for a task?
When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here's a detailed explanation of the key factors that should be considered when selecting a brake motor:
1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.
2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.
3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.
4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.
5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.
6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.
7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.
8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.
Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here's a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
editor by CX 2024-05-17
China best 3pH 220V 60W AC Brake Gear Motor vacuum pump engine
Product Description
Specifications
1) Dimensions of device: 42mm, 60mm, 70mm, 80mm, 90mm, 104mm
2) Power: 6W, 15W, 25W, 40W, 60W, 90W, 120W, 140W
3) Voltage Poles: Single-Phase 100V 50/60Hz 4P
Single-Phase 110V 50/60Hz 2P
Single-Phase 110V 50/60Hz 4P
Single-Phase 110V 50/60Hz 2P
Single-Phase 110V,120V 60Hz 4P
Single-Phase 220V,120V 60Hz 4P
Three-Phase 200/220/230V 50/60Hz 4P
Three-Phase 380/415V 50/60Hz 4P
Three-Phase 200/220/230V 50/60Hz 2P
Three-Phase 380/415V 50/60Hz 2P
4) Gear ratio of the Gear Head: 3, 3.6, 5, 6, 7.5, 9, 12.5, 15, 18, 25, 30, 36, 50, 60,75,90,100,120,150,180,250
We are specialized in Mini AC Gear Motor. Our main products are used for MachineTools, Textile Machinery, Medical Appliance, Conveying Machine, Printing Mechanism, Food Machinery, Vending Machine, Packing Machinery, Gumming Machine and so on. We offer customers with top quality products and fine service. Please contact us if you have any question or inquiry.
Our reduction geared motor Advantage
1,reasonable price with excellent quality
2,delivery in time
3,safe ,reliable ,economical and durable
4,stable transmission ,quiet operation
5,smooth running and low noise
6,nice appearance ,durable service life
7,high heat-radiating efficiency ,high carrying ability
8,each gearbox must be tested before packing
9.reply in high efficiency during 1 working day
10. professional to produce gearbox and electric motor .
FAQ
1, Q:what\'s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better ,
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Low Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 4 |
| Customization: |
Available
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Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here's a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
- Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
- Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
- Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor's shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
- Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
- Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
- IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor's level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
- Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
- Lubrication: Proper lubrication of the brake motor's moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer's recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
- Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
- Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
- Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
- Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor's vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
- Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
- Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor's speed and torque. Follow the manufacturer's guidelines or consult with qualified technicians for proper testing and calibration procedures.
- Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
- Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor's lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
Can you explain the primary purpose of a brake motor in machinery?
The primary purpose of a brake motor in machinery is to provide controlled stopping and holding of loads. A brake motor combines the functionality of an electric motor and a braking system into a single unit, offering convenience and efficiency in various industrial applications. Here's a detailed explanation of the primary purpose of a brake motor in machinery:
1. Controlled Stopping: One of the main purposes of a brake motor is to achieve controlled and rapid stopping of machinery. When power is cut off or the motor is turned off, the braking mechanism in the brake motor engages, creating friction and halting the rotation of the motor shaft. This controlled stopping is crucial in applications where precise and quick stopping is required to ensure the safety of operators, prevent damage to equipment, or maintain product quality. Industries such as material handling, cranes, and conveyors rely on brake motors to achieve efficient and controlled stopping of loads.
2. Load Holding: Brake motors are also designed to hold loads in a stationary position when the motor is not actively rotating. The braking mechanism in the motor engages when the power is cut off, preventing any unintended movement of the load. Load holding is essential in applications where it is necessary to maintain the position of the machinery or prevent the load from sliding or falling. For instance, in vertical applications like elevators or lifts, brake motors hold the load in place when the motor is not actively driving the movement.
3. Safety and Emergency Situations: Brake motors play a critical role in ensuring safety and mitigating risks in machinery. In emergency situations or power failures, the braking system of a brake motor provides an immediate response, quickly stopping the rotation of the motor shaft and preventing any uncontrolled movement of the load. This rapid and controlled stopping enhances the safety of operators and protects both personnel and equipment from potential accidents or damage.
4. Precision and Positioning: Brake motors are utilized in applications that require precise positioning or accurate control of loads. The braking mechanism allows for fine-tuned control, enabling operators to position machinery or loads with high accuracy. Industries such as robotics, CNC machines, and assembly lines rely on brake motors to achieve precise movements, ensuring proper alignment, accuracy, and repeatability. The combination of motor power and braking functionality in a brake motor facilitates intricate and controlled operations.
Overall, the primary purpose of a brake motor in machinery is to provide controlled stopping, load holding, safety in emergency situations, and precise positioning. By integrating the motor and braking system into a single unit, brake motors streamline the operation and enhance the functionality of various industrial applications. Their reliable and efficient braking capabilities contribute to improved productivity, safety, and operational control in machinery and equipment.
editor by CX 2024-05-16
China high quality AC Electrical Shaded Pole Single-Phase Motor for BBQ Grill Machine with Brake supplier
Product Description
Product characteristic:
1. Stator size is optional
2. Safe, reliable, low noise, good starting, long life
3. Strong power
Rated voltage 110~120V/220~240V-50/60Hz
Typical used:
Cross blower motors use on commonly Heater, Air cooling Fan etc
Volt(v)=110V-240v
Freq(HZ)=50/60HZ
Current(A)=0.18-0.43 based on different stator thickne
Input power on loading: From 13W to 36W based on different stator thickness
Torque: 60g. Cm to 120g. Cm based on different stator thickness
Shaft diameter(mm)=4-6mm
Shaft length(mm)=according to customer's requirement
Speed(r/min): 2600-3400 based on different stator thickness
Fan Diameter: 60mm
Fan length: Optional from 120mm to 360mm
| MODEL | AOF SIZE | SHAFT DIA | VOLT | INPUT POWER | TORQUE (g.cm) | SPEED RATED |
| YJ6012 | 12mm | 4mm | 110-240V | 18W | 120 | 3000RPM |
| YJ6014 | 14mm | 4.5mm | 110-240V | 25W | 150 | 3000RPM |
| YJ6016 | 16mm | 4.5mm | 110-240V | 30W | 180 | 3000RPM |
| YJ6571 | 20mm | 5mm | 110-240V | 35W | 260 | 3000RPM |
| YJ6571 | 25mm | 6mm | 110-240V | 45W | 350 | 3000RPM |
| YJ6030 | 30mm | 6mm | 110-240V | 53W | 380 | 3000RPM |
ABOUT US
Ritscher group was set up in 2006.we always focus on micro-motors for household electrical appliance and industry appliance since setting up.currently we have 2 professional micro-motor factories in China which severally located in HangZhou city and HangZhou city.it has an area of 25,000 square CHINAMFG plants and more than 300 employees, annual output is 3 million pcs and has 5 million pcs annual producing capacity.after several years development,we had built a great reputation in the market and got more and more customers' trust in the world.
We started from shaded pole motors at beginning, up to now,our product included of shaded pole motors,synchronous motors,stepping motors ,capacitor motors, BLDC motors, DC motors and compressors. Our product are widely used for making refrigerators, freezers, micro-wave ovens, air warmers, air exhausters, ventilators,ovens, air filter, massage machines and many other equipments.
As a realiable quality guaranty,Ritscher has complete R&D departement,QC department,producing department,purchase department etc. has perfect producing equipment like Aluminum diecasting, Zinc diecasting, Sheet metal stamping, Plastic injection molding etc. also test/ detection device like multiplex temp measuring device, performance parameter inspection device, Phenol peptide solution pinhole tester,Anechoic room etc.
Endeavoring to provide the best product and service to customers,we always do the most effort to become an outstanding manufacturer of micro motors.
CHINAMFG is always willing to establish sincere business relationship with friends from all over the world.
Welcome contact with us!
Take CHINAMFG ,enjoy modern life!
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we'd love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it's also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Automation Equipment, Audio and Video Equipment, Moving Machinery |
|---|---|
| Operating Speed: | Constant Speed |
| Power Source: | DC Motor |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here's a detailed explanation of how brake motors handle variations in brake torque and response time:
- Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
- Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
- Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
- Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system's overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
- Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
- Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
- Lubrication: Proper lubrication of the brake motor's moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer's recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
- Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
- Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
- Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
- Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor's vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
- Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
- Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor's speed and torque. Follow the manufacturer's guidelines or consult with qualified technicians for proper testing and calibration procedures.
- Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
- Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor's lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
How do brake motors ensure controlled and rapid stopping of rotating equipment?
Brake motors are designed to ensure controlled and rapid stopping of rotating equipment by employing specific braking mechanisms. These mechanisms are integrated into the motor to provide efficient and precise stopping capabilities. Here's a detailed explanation of how brake motors achieve controlled and rapid stopping:
1. Electromagnetic Brakes: Many brake motors utilize electromagnetic brakes as the primary braking mechanism. These brakes consist of an electromagnetic coil and a brake disc or plate. When the power to the motor is cut off or the motor is de-energized, the electromagnetic coil generates a magnetic field that attracts the brake disc or plate, creating friction and halting the rotation of the motor shaft. The strength of the magnetic field and the design of the brake determine the stopping torque and speed, allowing for controlled and rapid stopping of the rotating equipment.
2. Spring-Loaded Brakes: Some brake motors employ spring-loaded brakes. These brakes consist of a spring that applies pressure on the brake disc or plate to create friction and stop the rotation. When the power is cut off or the motor is de-energized, the spring is released, pressing the brake disc against a stationary surface and generating braking force. The spring-loaded mechanism ensures quick engagement of the brake, resulting in rapid stopping of the rotating equipment.
3. Dynamic Braking: Dynamic braking is another technique used in brake motors to achieve controlled stopping. It involves converting the kinetic energy of the rotating equipment into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. When the power is cut off or the motor is de-energized, the motor acts as a generator, and the electrical energy generated by the rotating equipment is converted into heat through the braking system. This dissipation of energy slows down and stops the rotation of the equipment in a controlled manner.
4. Control Systems: Brake motors are often integrated with control systems that enable precise control over the braking process. These control systems allow for adjustable braking torque, response time, and braking profiles, depending on the specific requirements of the application. By adjusting these parameters, operators can achieve the desired level of control and stopping performance, ensuring both safety and operational efficiency.
5. Coordinated Motor and Brake Design: Brake motors are designed with careful consideration of the motor and brake compatibility. The motor's characteristics, such as torque, speed, and power rating, are matched with the braking system's capabilities to ensure optimal performance. This coordinated design ensures that the brake can effectively stop the motor within the desired time frame and with the necessary braking force, achieving controlled and rapid stopping of the rotating equipment.
Overall, brake motors employ electromagnetic brakes, spring-loaded brakes, dynamic braking, and control systems to achieve controlled and rapid stopping of rotating equipment. These braking mechanisms, combined with coordinated motor and brake design, enable precise control over the stopping process, ensuring the safety of operators, protecting equipment from damage, and maintaining operational efficiency.
editor by CX 2024-05-16
China OEM Hot Sale Made In China gear dc electric hub bicycle bldc motor vacuum pump
Product Description
Introduction
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
DC Gear Motor
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| MOTOR TYPE | Brushed |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | 12V,24V,90V,220V |
| Accessories | Electric Brake / Encoder |
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| Gear Ratio | 3K-200K |
| Type Of Pinion | GN Type / GU Type |
| Gearbox Type | Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox |
Type Of DC Motor
Other Products
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Structure and Working Principle: | Brush |
| Customization: |
Available
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What advancements in brake motor technology have improved energy efficiency?
Advancements in brake motor technology have led to significant improvements in energy efficiency, resulting in reduced power consumption and operational costs. These advancements encompass various aspects of brake motor design, construction, and control systems. Here's a detailed explanation of the advancements in brake motor technology that have improved energy efficiency:
- High-Efficiency Motor Designs: Brake motors now incorporate high-efficiency motor designs that minimize energy losses during operation. These designs often involve the use of advanced materials, improved winding techniques, and optimized magnetic circuits. High-efficiency motors reduce the amount of energy wasted as heat and maximize the conversion of electrical energy into mechanical power, leading to improved overall energy efficiency.
- Efficient Brake Systems: Brake systems in modern brake motors are designed to minimize energy consumption during braking and holding periods. Energy-efficient brake systems utilize materials with low friction coefficients, reducing the energy dissipated as heat during braking. Additionally, advanced control mechanisms and algorithms optimize the engagement and disengagement of the brake, minimizing power consumption while maintaining reliable braking performance.
- Regenerative Braking: Some advanced brake motors incorporate regenerative braking technology, which allows the recovery and reuse of energy that would otherwise be dissipated as heat during braking. Regenerative braking systems convert the kinetic energy of the moving equipment into electrical energy, which is fed back into the power supply or stored in energy storage devices. By harnessing and reusing this energy, brake motors improve energy efficiency and reduce the overall power consumption of the system.
- Variable Speed Control: Brake motors equipped with variable frequency drives (VFDs) or other speed control mechanisms offer improved energy efficiency. By adjusting the motor's speed and torque to match the specific requirements of the application, variable speed control reduces energy wastage associated with operating at fixed speeds. The ability to match the motor's output to the load demand allows for precise control and significant energy savings.
- Advanced Control Systems: Brake motors benefit from advanced control systems that optimize energy usage. These control systems employ sophisticated algorithms and feedback mechanisms to continuously monitor and adjust motor performance based on the load conditions. By dynamically adapting the motor operation to the changing requirements, these control systems minimize energy losses and improve overall energy efficiency.
- Improved Thermal Management: Efficient thermal management techniques have been developed to enhance brake motor performance and energy efficiency. These techniques involve the use of improved cooling systems, such as advanced fan designs or liquid cooling methods, to maintain optimal operating temperatures. By effectively dissipating heat generated during motor operation, thermal management systems reduce energy losses associated with excessive heat and improve overall energy efficiency.
These advancements in brake motor technology, including high-efficiency motor designs, efficient brake systems, regenerative braking, variable speed control, advanced control systems, and improved thermal management, have collectively contributed to improved energy efficiency. By reducing energy losses, optimizing braking mechanisms, and implementing intelligent control strategies, modern brake motors offer significant energy savings and contribute to a more sustainable and cost-effective operation of equipment.
How do brake motors contribute to the efficiency of conveyor systems and material handling?
Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here's a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:
- Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
- Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
- Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
- Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
- Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
- Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
- Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
- Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.
By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here's a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor's rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor's rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-05-16
China Good quality Brush DC Worm Gear Motor with Brake for Lifting Machine with Hot selling
Product Description
high torque brush dc NMRV worm gear motor for wheel chair lifting
Specification
| Motor Power | 50W ~ 1500W | ||
| Voltage | 24V, 110V, 220V DC | ||
| Frame Size | 90mm, 110mm, 130mm | ||
| Speed | 1500rpm, 3000rpm | ||
| Mounting Type | B3, B5, B14, square flange | ||
| Gearbox | NMRV, Planetary | ||
| Accessories | Brake, encoder, speed controller | ||
| Ambient Temperature | -25 ~ +40 °C | ||
| Altitude | ≤4000M | ||
Note:
If this model is not what you want, please freely tell us about your requirement. We will provide you with a suitable motor solution and price soon.
Packing and Delivery
About CHINAMFG Power
Greensky Power Company Limited is a China-based international company who is specialized in electric motor, gearbox and controlling system development, manufacturing, quality controlling, and trading.
Mission:
We are dedicated to developing an international electric motor company that can deliver one-stop reliable products with customer-oriented service.
History:
CHINAMFG was established in 2571 by CHINAMFG Cheng in Los Angeles, USA, and moved to HangZhou, China in 2011. In the past years, the team of CHINAMFG continues to create value for our esteemed customers all over the world by building up a wide and reliable supply chain management system, effective quality & delivery time control system, cost efficient manufacturing system, and fast-respond professional service.
Certificates
Exhibitions
FAQ
1 Q: What's your MOQ for the motor?
A: 1unit is ok for sample testing
2 Q: What about your warranty for your motor?
A: One year.
3 Q: Do you provide OEM service with customer logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.
4 Q: How about your payment terms?
A: TT, western union, and PayPal. 100% payment in advance for orders less than $5,000. 30% deposit and balance before delivery for orders over $5,000.
5 Q: How about your packing?
A: Carton, Plywood case. If you need more, we can pack all goods in pallets.
6 Q: What information should be given, if I buy motors from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
7 Q: How do you deliver the motors?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.
We hope you will enjoy cooperating with us
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What advancements in brake motor technology have improved energy efficiency?
Advancements in brake motor technology have led to significant improvements in energy efficiency, resulting in reduced power consumption and operational costs. These advancements encompass various aspects of brake motor design, construction, and control systems. Here's a detailed explanation of the advancements in brake motor technology that have improved energy efficiency:
- High-Efficiency Motor Designs: Brake motors now incorporate high-efficiency motor designs that minimize energy losses during operation. These designs often involve the use of advanced materials, improved winding techniques, and optimized magnetic circuits. High-efficiency motors reduce the amount of energy wasted as heat and maximize the conversion of electrical energy into mechanical power, leading to improved overall energy efficiency.
- Efficient Brake Systems: Brake systems in modern brake motors are designed to minimize energy consumption during braking and holding periods. Energy-efficient brake systems utilize materials with low friction coefficients, reducing the energy dissipated as heat during braking. Additionally, advanced control mechanisms and algorithms optimize the engagement and disengagement of the brake, minimizing power consumption while maintaining reliable braking performance.
- Regenerative Braking: Some advanced brake motors incorporate regenerative braking technology, which allows the recovery and reuse of energy that would otherwise be dissipated as heat during braking. Regenerative braking systems convert the kinetic energy of the moving equipment into electrical energy, which is fed back into the power supply or stored in energy storage devices. By harnessing and reusing this energy, brake motors improve energy efficiency and reduce the overall power consumption of the system.
- Variable Speed Control: Brake motors equipped with variable frequency drives (VFDs) or other speed control mechanisms offer improved energy efficiency. By adjusting the motor's speed and torque to match the specific requirements of the application, variable speed control reduces energy wastage associated with operating at fixed speeds. The ability to match the motor's output to the load demand allows for precise control and significant energy savings.
- Advanced Control Systems: Brake motors benefit from advanced control systems that optimize energy usage. These control systems employ sophisticated algorithms and feedback mechanisms to continuously monitor and adjust motor performance based on the load conditions. By dynamically adapting the motor operation to the changing requirements, these control systems minimize energy losses and improve overall energy efficiency.
- Improved Thermal Management: Efficient thermal management techniques have been developed to enhance brake motor performance and energy efficiency. These techniques involve the use of improved cooling systems, such as advanced fan designs or liquid cooling methods, to maintain optimal operating temperatures. By effectively dissipating heat generated during motor operation, thermal management systems reduce energy losses associated with excessive heat and improve overall energy efficiency.
These advancements in brake motor technology, including high-efficiency motor designs, efficient brake systems, regenerative braking, variable speed control, advanced control systems, and improved thermal management, have collectively contributed to improved energy efficiency. By reducing energy losses, optimizing braking mechanisms, and implementing intelligent control strategies, modern brake motors offer significant energy savings and contribute to a more sustainable and cost-effective operation of equipment.
How do manufacturers ensure the quality and reliability of brake motors?
Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here's a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:
- Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor's performance, efficiency, and safety features.
- Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor's reliability and contributes to its long-term performance.
- Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
- Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
- Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer's commitment to producing high-quality and reliable brake motors.
- Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
- Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
- Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.
By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.
What are the key components of a typical brake motor system?
A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here's a detailed explanation of the key components of a typical brake motor system:
1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.
2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.
3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.
4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.
5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.
6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor's power rating.
7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.
8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.
These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.
editor by CX 2024-05-15
China Hot selling DC Motor Three Phase Electro Magnetic Brake Induction Motor with 2poles 0.55kw vacuum pump oil near me
Product Description
HMEJ (DC) Series Self-braking Electric Motor
HMEJ (DC) Series Self-braking Electric Motor which is totally enclosed squirrel cage with additional DC brake of disk type. It has advantage of fast brake, simple structure, high reliability and good versatility. In additional, the brake has manual work releasing structure which is widely used in mechanical equipment and transmissions devices for various requirements of rapid stop and accurate positioning.
HMEJ (DC) Series Self-braking Electric Motor
HMEJ (DC) Series Self-braking Electric Motor which is totally enclosed squirrel cage with additional DC brake of disk type. It has advantage of fast brake, simple structure, high reliability and good versatility. In additional, the brake has manual work releasing structure which is widely used in mechanical equipment and transmissions devices for various requirements of rapid stop and accurate positioning.
| Energizing Power | Ist/In | Tst/TN | ||||||||||||||||||
| KW | RPM | A | % | CosΦ | N.m | S | W | KG | ||||||||||||
| 380V/50HZ 2POLE 3000RPM | ||||||||||||||||||||
| HMEJ(DC) 63M1 | 0.18 | 2720 | 0.53 | 65 | 0.8 | 4 | 0.2 | 18 | 5.5 | 2.2 | 2.2 | 12 | ||||||||
| HMEJ(DC) 63M1 | 0.25 | 2720 | 0.69 | 68 | 0.81 | 4 | 0.2 | 18 | 5.5 | 2.2 | 2.2 | 13 | ||||||||
| HMEJ(DC) 71M1 | 0.37 | 2740 | 0.99 | 70 | 0.81 | 4 | 0.2 | 18 | 6.1 | 2.2 | 2.2 | 14 | ||||||||
| HMEJ(DC) 71M2 | 0.55 | 2740 | 1.4 | 73 | 0.82 | 4 | 0.2 | 18 | 6.1 | 2.2 | 2.3 | 15 | ||||||||
| HMEJ(DC) 80M1 | 0.75 | 2845 | 1.83 | 75 | 0.83 | 7.5 | 0.2 | 30 | 6.1 | 2.2 | 2.3 | 17 | ||||||||
| HMEJ(DC) 80M2 | 1.1 | 2840 | 2.58 | 77 | 0.84 | 7.5 | 0.2 | 30 | 7 | 2.2 | 2.3 | 18 | ||||||||
| HMEJ(DC) 90S | 1.5 | 2840 | 3.43 | 79 | 0.84 | 15 | 0.2 | 50 | 7 | 2.2 | 2.3 | 23 | ||||||||
| HMEJ(DC) 90L | 2.2 | 2840 | 4.85 | 81 | 0.85 | 15 | 0.2 | 50 | 7 | 2.2 | 2.3 | 26 | ||||||||
| HMEJ(DC) 100L | 3 | 2860 | 6.31 | 83 | 0.87 | 30 | 0.2 | 65 | 7.5 | 2.2 | 2.3 | 37 | ||||||||
| HMEJ(DC) 112M | 4 | 2880 | 8.1 | 85 | 0.88 | 40 | 0.25 | 90 | 7.5 | 2.2 | 2.3 | 45 | ||||||||
| HMEJ(DC) 132S1 | 5.5 | 2900 | 11 | 86 | 0.88 | 75 | 0.25 | 90 | 7.5 | 2.2 | 2.3 | 69 | ||||||||
| HMEJ(DC) 132S2 | 7.5 | 2900 | 14.9 | 87 | 0.88 | 75 | 0.25 | 90 | 7.5 | 2.2 | 2.3 | 72 | ||||||||
| HMEJ(DC) 160M1 | 11 | 2930 | 21.3 | 88 | 0.89 | 150 | 0.35 | 150 | 7.5 | 2.2 | 2.3 | 120 | ||||||||
| HMEJ(DC) 160M2 | 15 | 2930 | 28.8 | 89 | 0.89 | 150 | 0.35 | 150 | 7.5 | 2.2 | 2.3 | 130 | ||||||||
| HMEJ(DC) 160L | 18.5 | 2930 | 34.7 | 90 | 0.9 | 150 | 0.35 | 150 | 7.5 | 2.2 | 2.3 | 149 | ||||||||
| HMEJ(DC) 180M | 22 | 2940 | 40.8 | 91 | 0.9 | 200 | 0.35 | 150 | 7.5 | 2 | 2.3 | 189 | ||||||||
| HMEJ(DC) 200L1 | 30 | 2950 | 55.3 | 91.6 | 0.9 | 300 | 0.45 | 200 | 7.5 | 2 | 2.3 | 243 | ||||||||
| HMEJ(DC) 200L2 | 37 | 2950 | 67.6 | 92.4 | 0.9 | 300 | 0.45 | 200 | 7.5 | 2 | 2.3 | 267 | ||||||||
| HMEJ(DC) 225M | 45 | 2970 | 82 | 92.7 | 0.9 | 400 | 0.45 | 200 | 7.5 | 2 | 2.3 | 323 | ||||||||
| 380V/50HZ 4POLE 1500RPM | ||||||||||||||||||||
| HMEJ(DC) 63M1 | 0.12 | 1310 | 0.44 | 57 | 0.72 | 4 | 0.2 | 18 | 4.4 | 2.1 | 2.2 | 13 | ||||||||
| HMEJ(DC) 63M2 | 0.18 | 1310 | 0.62 | 60 | 0.73 | 4 | 0.2 | 18 | 4.4 | 2.1 | 2.2 | 14 | ||||||||
| HMEJ(DC) 71M1 | 0.25 | 1330 | 0.79 | 65 | 0.74 | 4 | 0.2 | 18 | 5.2 | 2.1 | 2.2 | 15 | ||||||||
| HMEJ(DC) 71M2 | 0.37 | 1330 | 1.12 | 67 | 0.75 | 4 | 0.2 | 18 | 5.2 | 2.1 | 2.2 | 16 | ||||||||
| HMEJ(DC) 80M1 | 0.55 | 1390 | 1.57 | 71 | 0.75 | 7.5 | 0.2 | 30 | 5.2 | 2.4 | 2.3 | 17 | ||||||||
| HMEJ(DC) 80M2 | 0.75 | 1390 | 2.03 | 73 | 0.76 | 7.5 | 0.2 | 30 | 6 | 2.3 | 2.3 | 18 | ||||||||
| HMEJ(DC) 90S | 1.1 | 1380 | 2.89 | 75 | 0.77 | 15 | 0.2 | 50 | 6 | 2.3 | 2.3 | 22 | ||||||||
| HMEJ(DC) 90L | 1.5 | 1390 | 3.07 | 78 | 0.79 | 15 | 0.2 | 50 | 6 | 2.3 | 2.3 | 27 | ||||||||
| HMEJ(DC) 100L | 2.2 | 1390 | 5.16 | 80 | 0.81 | 30 | 0.2 | 65 | 7 | 2.3 | 2.3 | 34 | ||||||||
| HMEJ(DC) 100L2 | 3 | 1410 | 6.78 | 82 | 0.82 | 30 | 0.2 | 65 | 7 | 2.3 | 2.3 | 38 | ||||||||
| HMEJ(DC) 112M | 4 | 1410 | 8.8 | 84 | 0.82 | 40 | 0.25 | 90 | 7 | 2.3 | 2.3 | 48 | ||||||||
| HMEJ(DC) 132S | 5.5 | 1435 | 11.7 | 85 | 0.83 | 75 | 0.25 | 90 | 7 | 2.3 | 2.3 | 71 | ||||||||
| HMEJ(DC) 132M | 7.5 | 1440 | 15.6 | 87 | 0.84 | 75 | 0.25 | 150 | 7 | 2.3 | 2.3 | 83 | ||||||||
| HMEJ(DC) 160M | 11 | 1440 | 22.3 | 88 | 0.84 | 150 | 0.35 | 150 | 7 | 2.2 | 2.3 | 128 | ||||||||
| HMEJ(DC) 160L | 15 | 1460 | 30.1 | 89 | 0.85 | 150 | 0.35 | 150 | 7 | 2.2 | 2.3 | 142 | ||||||||
| HMEJ(DC) 180M | 18.5 | 1470 | 35.9 | 91 | 0.86 | 200 | 0.35 | 150 | 8 | 2.2 | 2.3 | 184 | ||||||||
| HMEJ(DC) 180L | 22 | 1470 | 42.6 | 91.3 | 0.86 | 200 | 0.35 | 150 | 8 | 2.2 | 2.3 | 197 | ||||||||
| HMEJ(DC) 200L | 30 | 1470 | 57.4 | 92.4 | 0.86 | 300 | 0.45 | 200 | 7 | 2.2 | 2.3 | 264 | ||||||||
| HMEJ(DC) 225S | 37 | 1480 | 69.6 | 92.9 | 0.87 | 300 | 0.45 | 200 | 7 | 2.2 | 2.3 | 303 | ||||||||
| HMEJ(DC) 225M | 45 | 1480 | 84.3 | 93.3 | 0.87 | 400 | 0.45 | 200 | 7 | 2.2 | 2.3 | 337 | ||||||||
| HMEJ(DC) 71M1 | 0.18 | 850 | 0.74 | 56 | 0.66 | 4 | 0.2 | 18 | 4 | 1.9 | 2 | 9.5 | ||||||||
| HMEJ(DC) 71M2 | 0.25 | 850 | 0.95 | 59 | 0.68 | 4 | 0.2 | 18 | 4 | 1.9 | 2 | 11 | ||||||||
| HMEJ(DC) 80M1 | 0.37 | 885 | 1.3 | 62 | 0.7 | 7.5 | 0.2 | 30 | 4.7 | 1.9 | 2 | 17 | ||||||||
| HMEJ(DC) 80M2 | 0.55 | 885 | 1.79 | 65 | 0.72 | 7.5 | 0.2 | 30 | 4.7 | 1.9 | 2.1 | 19 | ||||||||
| HMEJ(DC) 90S | 0.75 | 910 | 2.29 | 69 | 0.72 | 15 | 0.2 | 50 | 5.5 | 2 | 2.1 | 22 | ||||||||
| HMEJ(DC) 90L | 1.1 | 910 | 3.18 | 72 | 0.73 | 15 | 0.2 | 50 | 5.5 | 2 | 2.1 | 26 | ||||||||
| HMEJ(DC) 100L | 1.5 | 920 | 3.94 | 76 | 0.75 | 30 | 0.2 | 65 | 6.5 | 2 | 2.1 | 34 | ||||||||
| HMEJ(DC) 112M | 2.2 | 935 | 5.6 | 79 | 0.76 | 40 | 0.25 | 90 | 6.5 | 2 | 2.1 | 42 | ||||||||
| HMEJ(DC) 132S | 3 | 960 | 7.4 | 81 | 0.76 | 75 | 0.25 | 90 | 6.5 | 2.1 | 2.1 | 68 | ||||||||
| HMEJ(DC) 132M1 | 4 | 960 | 9.8 | 82 | 0.76 | 75 | 0.25 | 90 | 6.5 | 2.1 | 2.1 | 79 | ||||||||
| HMEJ(DC) 132M2 | 5.5 | 960 | 12.9 | 84 | 0.77 | 75 | 0.25 | 90 | 6.5 | 2.1 | 2.1 | 87 | ||||||||
| HMEJ(DC) 160M | 7.5 | 970 | 17 | 86 | 0.77 | 150 | 0.35 | 150 | 6.5 | 2 | 2.1 | 122 | ||||||||
| HMEJ(DC) 160L | 11 | 970 | 24.2 | 87 | 0.78 | 150 | 0.35 | 150 | 6.5 | 2 | 2.1 | 141 | ||||||||
| HMEJ(DC) 180L | 15 | 979 | 31.5 | 89.2 | 0.81 | 200 | 0.35 | 150 | 7 | 2 | 2.1 | 195 | ||||||||
| HMEJ(DC) 200L1 | 18.5 | 970 | 38.4 | 90.3 | 0.81 | 300 | 0.45 | 200 | 7 | 2.1 | 2.1 | 217 | ||||||||
| HMEJ(DC) 200L2 | 22 | 970 | 44.5 | 90.4 | 0.83 | 300 | 0.45 | 200 | 7 | 2.2 | 2.1 | 240 | ||||||||
| HMEJ(DC) 225M | 30 | 980 | 59.1 | 91.8 | 0.84 | 400 | 0.45 | 200 | 7 | 2 | 2.1 | 323 | ||||||||
| 380V/50HZ 8POLE 750RPM | ||||||||||||||||||||
| HMEJ(DC) 80M1 | 0.18 | 645 | 0.88 | 51 | 0.61 | 7.5 | 0.2 | 30 | 3.3 | 1.8 | 1.9 | 17 | ||||||||
| HMEJ(DC) 80M2 | 0.25 | 645 | 1.15 | 54 | 0.61 | 7.5 | 0.2 | 50 | 3.3 | 1.8 | 1.9 | 19 | ||||||||
| HMEJ(DC) 90S | 0.37 | 670 | 1.49 | 62 | 0.61 | 15 | 0.2 | 50 | 4 | 1.8 | 1.9 | 23 | ||||||||
| HMEJ(DC) 90L | 0.55 | 670 | 2.18 | 63 | 0.61 | 15 | 0.2 | 50 | 4 | 1.8 | 2 | 25 | ||||||||
| HMEJ(DC) 100L1 | 0.75 | 680 | 2.17 | 71 | 0.67 | 30 | 0.2 | 65 | 4 | 1.8 | 2 | 33 | ||||||||
| HMEJ(DC) 100L2 | 1.1 | 680 | 2.39 | 73 | 0.69 | 30 | 0.2 | 65 | 5 | 1.8 | 2 | 38 | ||||||||
| HMEJ(DC) 112M | 1.5 | 690 | 4.5 | 75 | 0.69 | 40 | 0.25 | 90 | 5 | 1.8 | 2 | 50 | ||||||||
| HMEJ(DC) 132S | 2.2 | 705 | 6 | 78 | 0.71 | 75 | 0.25 | 90 | 6 | 1.8 | 2 | 63 | ||||||||
| HMEJ(DC) 132M | 3 | 705 | 7.9 | 79 | 0.73 | 75 | 0.25 | 90 | 6 | 1.8 | 2 | 79 | ||||||||
| HMEJ(DC) 160M1 | 4 | 720 | 10.3 | 81 | 0.73 | 150 | 0.35 | 150 | 6 | 1.9 | 2 | 118 | ||||||||
| HMEJ(DC) 160M2 | 5.5 | 720 | 13.6 | 83 | 0.74 | 150 | 0.35 | 150 | 6 | 2 | 2 | 119 | ||||||||
| HMEJ(DC) 160L | 7.5 | 720 | 17.8 | 85.5 | 0.75 | 150 | 0.35 | 150 | 6 | 2 | 2 | 145 | ||||||||
| HMEJ(DC) 180L | 11 | 730 | 25.1 | 87.8 | 0.76 | 300 | 0.35 | 150 | 6.6 | 2 | 2 | 193 | ||||||||
| HMEJ(DC) 200L | 15 | 730 | 34 | 88.3 | 0.76 | 300 | 0.45 | 200 | 6.6 | 2 | 2 | 250 | ||||||||
| HMEJ(DC) 225S | 18.5 | 730 | 40.9 | 90.4 | 0.76 | 300 | 0.45 | 200 | 6.6 | 1.9 | 2 | 261 | ||||||||
| HMEJ(DC) 225M | 22 | 740 | 47.1 | 91 | 0.78 | 150 | 0.45 | 200 | 6.6 | 1.9 | 2 | 283 | ||||||||
Features and Benefits:
Efficiency Class:EFF2
Frame Size: H63-225
Poles:2,4,6,8 poles
Rated Power: 0.18-45KW
Rated Voltage: 220/380V,380/660V,230/400V,400V/690V
Frequency: 50HZ,60HZ
Protection Class: IP44,IP54,IP55
Insulation Class: B,F,H
Mounting Type:B3,B5,B14,B35multi and pad mounting
Ambient Temperature: -20~+40 °C
Altitude: ≤1000M
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances |
|---|---|
| Operating Speed: | Adjust Speed |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 2 |
| Type: | Hmej(DC) |
| Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What advancements in brake motor technology have improved energy efficiency?
Advancements in brake motor technology have led to significant improvements in energy efficiency, resulting in reduced power consumption and operational costs. These advancements encompass various aspects of brake motor design, construction, and control systems. Here's a detailed explanation of the advancements in brake motor technology that have improved energy efficiency:
- High-Efficiency Motor Designs: Brake motors now incorporate high-efficiency motor designs that minimize energy losses during operation. These designs often involve the use of advanced materials, improved winding techniques, and optimized magnetic circuits. High-efficiency motors reduce the amount of energy wasted as heat and maximize the conversion of electrical energy into mechanical power, leading to improved overall energy efficiency.
- Efficient Brake Systems: Brake systems in modern brake motors are designed to minimize energy consumption during braking and holding periods. Energy-efficient brake systems utilize materials with low friction coefficients, reducing the energy dissipated as heat during braking. Additionally, advanced control mechanisms and algorithms optimize the engagement and disengagement of the brake, minimizing power consumption while maintaining reliable braking performance.
- Regenerative Braking: Some advanced brake motors incorporate regenerative braking technology, which allows the recovery and reuse of energy that would otherwise be dissipated as heat during braking. Regenerative braking systems convert the kinetic energy of the moving equipment into electrical energy, which is fed back into the power supply or stored in energy storage devices. By harnessing and reusing this energy, brake motors improve energy efficiency and reduce the overall power consumption of the system.
- Variable Speed Control: Brake motors equipped with variable frequency drives (VFDs) or other speed control mechanisms offer improved energy efficiency. By adjusting the motor's speed and torque to match the specific requirements of the application, variable speed control reduces energy wastage associated with operating at fixed speeds. The ability to match the motor's output to the load demand allows for precise control and significant energy savings.
- Advanced Control Systems: Brake motors benefit from advanced control systems that optimize energy usage. These control systems employ sophisticated algorithms and feedback mechanisms to continuously monitor and adjust motor performance based on the load conditions. By dynamically adapting the motor operation to the changing requirements, these control systems minimize energy losses and improve overall energy efficiency.
- Improved Thermal Management: Efficient thermal management techniques have been developed to enhance brake motor performance and energy efficiency. These techniques involve the use of improved cooling systems, such as advanced fan designs or liquid cooling methods, to maintain optimal operating temperatures. By effectively dissipating heat generated during motor operation, thermal management systems reduce energy losses associated with excessive heat and improve overall energy efficiency.
These advancements in brake motor technology, including high-efficiency motor designs, efficient brake systems, regenerative braking, variable speed control, advanced control systems, and improved thermal management, have collectively contributed to improved energy efficiency. By reducing energy losses, optimizing braking mechanisms, and implementing intelligent control strategies, modern brake motors offer significant energy savings and contribute to a more sustainable and cost-effective operation of equipment.
What factors should be considered when selecting the right brake motor for a task?
When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here's a detailed explanation of the key factors that should be considered when selecting a brake motor:
1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.
2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.
3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.
4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.
5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.
6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.
7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.
8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.
Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here's a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
editor by CX 2024-05-15
China best CCC Approved CHINAMFG Vtv Motor, Single Phase 2HP Electric 5ik90gn 5ik120gn Brake Motor in China with Best Sales
Product Description
TaiBang Motor Industrial Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
90W 90mm Constant Speed AC gear motor
| Specification of motor 90W 90mm Fixed speed AC gear motor | ||||||||||
| TYPE | Gear tooth Output Shaft | Power (W) |
Frequency (Hz) |
Voltage (V) |
Current (A) |
Start Torque (g.cm) |
Rated | Gearbox type | ||
| Torque (g.cm) |
Speed (rpm) |
Bearing gearbox | Middle Gearbox | |||||||
| Induction Motor | 5IK90A-SS3F | 90 | 50 | 3Φ220/380 | 0.69/0.40 | 18900 | 6750 | 1300 | 5GN/GU-K | 5GN10X |
| 90 | 60 | 3Φ220/380 | 0.63/0.37 | 15400 | 5500 | 1600 | 5GN/GU-K | 5GN10X | ||
Drawing: 5IK90A-SS3F/5GN3~20K (Short gearbox shell 43mm)
Drawing: 5IK90A-SS3F/5GN25~180K (High gearbox shell 61mm)
| Gearbox torque table(Kg.cm) | (kg.cm×9.8÷100)=N.m | ||||||||||||||||||
| Output speed :RPM | 500 | 300 | 200 | 150 | 120 | 100 | 75 | 60 | 50 | 30 | 20 | 15 | 10 | 7.5 | 6 | 5 | 3 | ||
| Speed ratio | 50Hz | 3 | 5 | 7.5 | 10 | 12.5 | 15 | 20 | 25 | 30 | 50 | 75 | 100 | 150 | 200 | 250 | 300 | 500 | |
| 60Hz | 3.6 | 6 | 9 | 15 | 18 | 30 | 36 | 60 | 90 | 120 | 180 | 300 | 360 | 600 | |||||
| Allowed torque |
40W | kg.cm | 6.7 | 11 | 16 | 21.3 | 28 | 33 | 42 | 54 | 65 | 108 | 150 | 150 | 150 | 150 | 150 | 150 | 150 |
| 60W | kg.cm | 10 | 16 | 24 | 32 | 40 | 48 | 64 | 77 | 93 | 150 | 150 | 150 | 150 | 150 | 150 | 150 | 150 | |
| 90W | kg.cm | 14 | 23 | 35 | 46 | 58 | 69 | 92 | 110 | 133 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | |
| 120W | kg.cm | 19 | 30.7 | 46 | 61 | 77 | 92 | 123 | 147 | 177 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | |
| Note: Speed figures are based on synchronous speed, The actual output speed, under rated torque conditions, is about 10-20% less than synchronous speed, a grey background indicates output shaft of geared motor rotates in the same direction as output shaft of motor. A white background indicates rotates rotation in the opposite direction. | |||||||||||||||||||
Drawing is for standard screw hole, If need through hole, terminal box, or electronic magnet brake, need to tell the seller.
| Basic tech data: | Retail price: | |
| Motor type: AC gear motor | Insulation Class: E | |
| Motor material: Aluminum , Copper, Steel | IP grade:IP44 | |
| Rotation: CW/CCW reversible | Working style:S1 | |
| Frequency: 50Hz/60Hz | Operating temperature range: -10 °C~ | Operating relative humidity: 95% Below |
Connection Diagram:
Note
Specifications for reference only.
Shaft dimension and specifications(voltage, torque, speed, etc) can be customized.
Welcome your visit and enquiry to our factory! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Customization: |
Available
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How do brake motors impact the overall productivity of manufacturing processes?
Brake motors have a significant impact on the overall productivity of manufacturing processes by enhancing operational efficiency, improving safety, and enabling precise control over motion. They play a crucial role in ensuring smooth and controlled movement, which is vital for the seamless operation of machinery and equipment. Here's a detailed explanation of how brake motors impact the overall productivity of manufacturing processes:
- Precise Control and Positioning: Brake motors enable precise control over the speed, acceleration, and deceleration of machinery and equipment. This precise control allows for accurate positioning, alignment, and synchronization of various components, resulting in improved product quality and reduced errors. The ability to precisely control the motion enhances the overall productivity of manufacturing processes by minimizing waste, rework, and downtime.
- Quick Deceleration and Stopping: Brake motors provide fast and controlled deceleration and stopping capabilities. This is particularly important in manufacturing processes that require frequent changes in speed or direction. The ability to rapidly decelerate and stop equipment allows for efficient handling of workpieces, quick tool changes, and seamless transitions between manufacturing steps. It reduces cycle times and improves overall productivity by minimizing unnecessary delays and optimizing throughput.
- Improved Safety: Brake motors enhance safety in manufacturing processes by providing reliable braking functionality. They help prevent coasting or unintended movement of equipment when power is cut off or during emergency situations. The braking capability of brake motors contributes to the safe operation of machinery, protects personnel, and prevents damage to equipment or workpieces. By ensuring a safe working environment, brake motors help maintain uninterrupted production and minimize the risk of accidents or injuries.
- Enhanced Equipment Performance: The integration of brake motors into manufacturing equipment improves overall performance. Brake motors work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to optimize motor operation. This integration allows for efficient power utilization, reduced energy consumption, and improved responsiveness. By maximizing equipment performance, brake motors contribute to higher productivity, lower operational costs, and increased output.
- Reduced Downtime and Maintenance: Brake motors are designed for durability and reliability, reducing the need for frequent maintenance and minimizing downtime. The robust construction and high-quality components of brake motors ensure long service life and consistent performance. This reliability translates into fewer unplanned shutdowns, reduced maintenance requirements, and improved overall equipment availability. By minimizing downtime and maintenance-related interruptions, brake motors contribute to increased productivity and manufacturing efficiency.
- Flexibility and Adaptability: Brake motors offer flexibility and adaptability in manufacturing processes. They can be integrated into various types of machinery and equipment, spanning different industries and applications. Brake motors can be customized to meet specific requirements, such as adjusting brake torque or incorporating specific control algorithms. This adaptability allows manufacturers to optimize their processes, accommodate changing production needs, and increase overall productivity.
In summary, brake motors impact the overall productivity of manufacturing processes by providing precise control and positioning, enabling quick deceleration and stopping, improving safety, enhancing equipment performance, reducing downtime and maintenance, and offering flexibility and adaptability. Their role in ensuring smooth and controlled movement, combined with their reliable braking functionality, contributes to efficient and seamless manufacturing operations, ultimately leading to increased productivity, improved product quality, and cost savings.
How do brake motors contribute to the efficiency of conveyor systems and material handling?
Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here's a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:
- Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
- Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
- Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
- Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
- Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
- Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
- Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
- Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.
By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here's a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor's rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor's rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-05-15
China factory Yej Series Three Phase Asynchronous Induction Electric Electromagnetic Brake Motor with Hot selling
Product Description
HMEJ (AC) series Self-Braking Electric Motor
HMEJ series AC brake motor is three-phase asynchronous motor which is totally enclosed squirrel cage with
additional AC brake of disk type. It has advantage of fast brake, simple structure, high reliability and good
versatility. In additional, the brake has manual work releasing structure which is widely used in mechanical
equipment and transmissions devices for various requirements of rapid stop and accurate positioning.
Technical Data
| TYPE | POWER | 380V 50Hz Full Loaded | Brake torque | Brake timw | Energizing Power | Weight | Housing Material | ||||
| (kw) | Speed (r/min) |
Current(A) | Eff | Power factor | (Nm) | <(s) | <(w) | (kg) | |||
| Synchronous Speed 3000r/min(2P)380V 50Hz | |||||||||||
| YEJA711-2 | 0.37 | 2756 | 1 | 70.0 | 0.81 | 4 | 0.20 | 40 | 9.3 | ALU | |
| YEJA712-2 | 0.55 | 2792 | 1.4 | 72.0 | 0.82 | 4 | 0.20 | 40 | 10.5 | ||
| YEJA801-2 | 0.75 | 2830 | 1.9 | 72.1 | 0.83 | 7.5 | 0.20 | 50 | 14 | ||
| YEJA802-2 | 1.1 | 2830 | 2.7 | 75.0 | 0.84 | 7.5 | 0.20 | 50 | 15 | ||
| YEJA90S-2 | 1.5 | 2840 | 3.5 | 77.2 | 0.84 | 15 | 0.20 | 60 | 20 | ||
| YEJA90L-2 | 2.2 | 2840 | 4.9 | 79.7 | 0.85 | 15 | 0.20 | 60 | 23 | ||
| YEJA100L-2 | 3 | 2860 | 6.4 | 81.5 | 0.87 | 30 | 0.20 | 80 | 31 | ||
| YEJA112M-2 | 4 | 2880 | 8.3 | 83.1 | 0.88 | 40 | 0.25 | 100 | 44 | ||
| YEJA132S1-2 | 5.5 | 2900 | 11.2 | 84.7 | 0.88 | 75 | 0.25 | 130 | 80 | ||
| YEJA132S2-2 | 7.5 | 2900 | 15.1 | 86.0 | 0.88 | 75 | 0.25 | 130 | 94 | ||
| YEJA160M1-2 | 11 | 2930 | 21.4 | 87.6 | 0.89 | 150 | 0.35 | 150 | 150 | ||
| YEJA160M2-2 | 15 | 2930 | 28.9 | 88.7 | 0.89 | 150 | 0.35 | 150 | 160 | ||
| YEJA160L-2 | 18.5 | 2930 | 35 | 89.3 | 0.90 | 150 | 0.35 | 150 | 180 | ||
| Synchronous Speed1500r/min(4Pole)380V 50Hz | |||||||||||
| YEJA711-4 | 0.25 | 1390 | 0.8 | 65.0 | 0.74 | 4 | 0.20 | 40 | 9.3 | ALU | |
| YEJA712-4 | 0.37 | 1390 | 1.13 | 67.0 | 0.74 | 4 | 0.20 | 40 | 10.5 | ||
| YEJA801-4 | 0.55 | 1390 | 1.6 | 71.0 | 0.74 | 7.5 | 0.20 | 50 | 14 | ||
| YEJA802-4 | 0.75 | 1390 | 2.1 | 73.0 | 0.75 | 7.5 | 0.20 | 50 | 15 | ||
| YEJA90S-4 | 1.1 | 1400 | 2.9 | 76.2 | 0.76 | 15 | 0.20 | 60 | 20 | ||
| YEJA90L-4 | 1.5 | 1400 | 3.7 | 78.5 | 0.78 | 15 | 0.20 | 60 | 23 | ||
| YEJA100L1-4 | 2.2 | 1420 | 5.2 | 81.0 | 0.80 | 30 | 0.20 | 80 | 31 | ||
| YEJA100L2-4 | 3 | 1420 | 6.8 | 82.3 | 0.81 | 30 | 0.20 | 80 | 33 | ||
| YEJA112M-4 | 4 | 1440 | 8.8 | 84.2 | 0.82 | 40 | 0.25 | 100 | 44 | ||
| YEJA132S-4 | 5.5 | 1440 | 11.8 | 85.7 | 0.83 | 75 | 0.25 | 130 | 80 | CI | |
| YEJA132M-4 | 7.5 | 1440 | 15.8 | 87.0 | 0.84 | 75 | 0.25 | 130 | 94 | ||
| YEJA160M-4 | 11 | 1460 | 22.5 | 88.4 | 0.84 | 150 | 0.35 | 150 | 150 | ||
| YEJA160L-4 | 15 | 1460 | 30 | 89.4 | 0.85 | 150 | 0.35 | 150 | 160 | ||
| Synchronous speed 1000r/min(6P)380V 50Hz | |||||||||||
| YEJA711-6 | 0.18 | 880 | 0.74 | 56.0 | 0.66 | 4 | 0.20 | 40 | 9.3 | ALU | |
| YEJA712-6 | 0.25 | 880 | 0.95 | 59.0 | 0.68 | 4 | 0.20 | 40 | 10.5 | ||
| YEJA801-6 | 0.37 | 900 | 1.3 | 62.0 | 0.70 | 7.5 | 0.20 | 50 | 14 | ||
| YEJA802-6 | 0.55 | 900 | 1.8 | 65.0 | 0.70 | 7.5 | 0.20 | 50 | 15 | ||
| YEJA90S-6 | 0.75 | 910 | 2.3 | 69.0 | 0.70 | 15 | 0.20 | 60 | 20 | ||
| YEJA90L-6 | 1.1 | 910 | 3.2 | 72.0 | 0.72 | 15 | 0.20 | 60 | 23 | ||
| YEJA100L-6 | 1.5 | 940 | 4.0 | 76.0 | 0.74 | 30 | 0.20 | 80 | 33 | ||
| YEJA112M-6 | 2.2 | 950 | 5.7 | 79.0 | 0.74 | 40 | 0.25 | 100 | 44 | ||
| YEJA132S-6 | 3 | 960 | 7.4 | 81.0 | 0.76 | 75 | 0.25 | 130 | 80 | CI | |
| YEJA132M1-6 | 4 | 960 | 9.8 | 82.0 | 0.76 | 75 | 0.25 | 130 | 90 | ||
| YEJA132M2-6 | 5.5 | 960 | 12.9 | 84.0 | 0.77 | 75 | 0.25 | 130 | 94 | ||
| YEJA160M-6 | 7.5 | 970 | 17.2 | 86.0 | 0.77 | 150 | 0.35 | 150 | 150 | ||
| YEJA160L-6 | 11 | 970 | 24.5 | 87.5 | 0.78 | 150 | 0.35 | 150 | 160 | ||
| Synchronous speed 750r/min(8P)380V 50Hz | |||||||||||
| YEJA801-8 | 0.18 | 690 | 0.94 | 51.0 | 0.57 | 7.5 | 0.20 | 50 | 14 | ALU | |
| YEJA802-8 | 0.25 | 690 | 1.2 | 54.0 | 0.58 | 7.5 | 0.20 | 50 | 15 | ||
| YEJA90S-8 | 0.37 | 690 | 1.5 | 62.0 | 0.60 | 15 | 0.20 | 60 | 20 | ||
| YEJA90L-8 | 0.55 | 690 | 2.2 | 63.0 | 0.61 | 15 | 0.20 | 60 | 23 | ||
| YEJA100L1-8 | 0.75 | 700 | 2.4 | 71.0 | 0.67 | 30 | 0.20 | 80 | 31 | ||
| YEJA100L2-8 | 1.1 | 700 | 3.3 | 73.0 | 0.69 | 30 | 0.20 | 80 | 33 | ||
| YEJA112M-8 | 1.5 | 700 | 4.4 | 75.0 | 0.69 | 40 | 0.25 | 100 | 44 | ||
| YEJA132S-8 | 2.2 | 710 | 6.0 | 80.5 | 0.71 | 75 | 0.25 | 130 | 80 | CI | |
| YEJA132M-8 | 3 | 710 | 8.1 | 82.5 | 0.71 | 75 | 0.25 | 130 | 94 | ||
| YEJA160M1-8 | 4 | 720 | 10.3 | 84.0 | 0.73 | 150 | 0.35 | 150 | 140 | ||
| YEJA160M2-8 | 5.5 | 720 | 13.6 | 85.0 | 0.74 | 150 | 0.35 | 150 | 150 | ||
| YEJA160L-8 | 7.5 | 720 | 18.4 | 86.0 | 0.74 | 150 | 0.35 | 150 | 160 | ||
Connection:
Power under 3KW selects Star connection; Power up 3KW selects CHINAMFG Connection
Package
The range of frame size from 80 to 132: Package by carton box and then
Packed by wooden box
The range of frame size 160 and above: One wooden box per set
Contact Info.
Evan Zhou
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Operating Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Species: | Y, Y2 Series Three-Phase |
| Rotor Structure: | Squirrel-Cage |
| Casing Protection: | Closed Type |
| Customization: |
Available
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Can brake motors be used in conjunction with other motion control methods?
Yes, brake motors can be used in conjunction with other motion control methods to achieve precise and efficient control over mechanical systems. Brake motors provide braking functionality, while other motion control methods offer various means of controlling the speed, position, and acceleration of the system. Combining brake motors with other motion control methods allows for enhanced overall system performance and versatility. Here's a detailed explanation of how brake motors can be used in conjunction with other motion control methods:
- Variable Frequency Drives (VFDs): Brake motors can be used in conjunction with VFDs, which are electronic devices that control the speed and torque of an electric motor. VFDs enable precise speed control, acceleration, and deceleration of the motor by adjusting the frequency and voltage supplied to the motor. By incorporating a brake motor with a VFD, the system benefits from both the braking capability of the motor and the advanced speed control provided by the VFD.
- Servo Systems: Servo systems are motion control systems that utilize servo motors and feedback mechanisms to achieve highly accurate control over position, velocity, and torque. In certain applications where rapid and precise positioning is required, brake motors can be used in conjunction with servo systems. The brake motor provides the braking function when the system needs to hold position or decelerate rapidly, while the servo system controls the dynamic motion and positioning tasks.
- Stepper Motor Control: Stepper motors are widely used in applications that require precise control over position and speed. Brake motors can be utilized alongside stepper motor control systems to provide braking functionality when the motor needs to hold position or prevent undesired movement. This combination allows for improved stability and control over the stepper motor system, especially in applications where holding torque and quick deceleration are important.
- Hydraulic or Pneumatic Systems: In some industrial applications, hydraulic or pneumatic systems are used for motion control. Brake motors can be integrated into these systems to provide additional braking capability when needed. For example, a brake motor can be employed to hold a specific position or provide emergency braking in a hydraulic or pneumatic actuator system, enhancing safety and control.
- Control Algorithms and Systems: Brake motors can also be utilized in conjunction with various control algorithms and systems to achieve specific motion control objectives. These control algorithms can include closed-loop feedback control, PID (Proportional-Integral-Derivative) control, or advanced motion control algorithms. By incorporating a brake motor into the system, the control algorithms can utilize the braking functionality to enhance overall system performance and stability.
The combination of brake motors with other motion control methods offers a wide range of possibilities for achieving precise, efficient, and safe control over mechanical systems. Whether it is in conjunction with VFDs, servo systems, stepper motor control, hydraulic or pneumatic systems, or specific control algorithms, brake motors can complement and enhance the functionality of other motion control methods. This integration allows for customized and optimized control solutions to meet the specific requirements of diverse applications.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
- Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
- Lubrication: Proper lubrication of the brake motor's moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer's recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
- Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
- Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
- Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
- Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor's vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
- Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
- Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor's speed and torque. Follow the manufacturer's guidelines or consult with qualified technicians for proper testing and calibration procedures.
- Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
- Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor's lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here's a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor's rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor's rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor's rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-05-15
China supplier 1FL6042-2af21-1ah1 Hot Sale 750W AC Servo Motor with Brake for CHINAMFG vacuum pump and compressor
Product Description
Product Description
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SIMOTICS S-1FL6 series 750W Low Inertia servomotor list |
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1FL6042-2AF21-1AA1 |
1FL6042-2AF21-1AB1 |
1FL6042-2AF21-1AG1 |
1FL6042-2AF21-1AH1 |
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1FL6042-2AF21-1LA1 |
1FL6042-2AF21-1LB1 |
1FL6042-2AF21-1LG1 |
1FL6042-2AF21-1LH1 |
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1FL6042-2AF21-1MA1 |
1FL6042-2AF21-1MB1 |
1FL6042-2AF21-1MG1 |
1FL6042-2AF21-1MH1 |
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SIMOTICS S-1FL6 series 1KW Low Inertia servomotor list |
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1FL6044-2AF21-1AA1 |
1FL6044-2AF21-1AB1 |
1FL6044-2AF21-1AG1 |
1FL6044-2AF21-1AH1 |
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1FL6044-2AF21-1LA1 |
1FL6044-2AF21-1LB1 |
1FL6044-2AF21-1LG1 |
1FL6044-2AF21-1LH1 |
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1FL6044-2AF21-1MA1 |
1FL6044-2AF21-1MB1 |
1FL6044-2AF21-1MG1 |
1FL6044-2AF21-1MH1 |
Company Profile
About FOCUS
* More than 10 years' experience in the Industrial Automation field.
* Main products range: servo system, PLC, HMI, inverter, sensor, linear motion products, and etc.
* We supply various brands from Germany, Japan, Italy, ZheJiang (China), USA, and etc.
* We have established long-term business with many customers from all over the world.
Why Choose Us
Delivery & Payment
FAQ
Q: Are you reliable?
A: With over 10 years' experince in industrial automation field, we supply our customers brand new and original goods with high quality. Many old customers trust us very much.
Q:What is the warranty for the goods?
A: All goods have 1 year warranty.
Q: How about the delivery lead time?
A: Normally in 3-5 working days.
Q: How about the shippment?
A: We can ship goods by express, such as DHL, FedEx, UPS, CDEK, ARAMEX, and by train, by ship.
Q: How about the Payment?
A: We accpet T/T, PayPal, Western Union, credit card, L/C, Alipay, Wechat pay, and etc.
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| Application: | Industrial |
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| Speed: | 3000rpm |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Explosion-Proof Type |
| Number of Poles: | Other |
| Customization: |
Available
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What safety precautions should be followed when working with brake motors?
Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here's a detailed explanation of the safety precautions that should be followed when working with brake motors:
- Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
- Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
- Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
- Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
- Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
- Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
- Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor's maintenance schedule to identify and address any potential issues before they escalate.
- Follow Manufacturer Guidelines: It is crucial to follow the manufacturer's guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
- Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.
By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
- Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
- Lubrication: Proper lubrication of the brake motor's moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer's recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
- Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
- Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
- Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
- Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor's vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
- Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
- Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor's speed and torque. Follow the manufacturer's guidelines or consult with qualified technicians for proper testing and calibration procedures.
- Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
- Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor's lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
Can you explain the primary purpose of a brake motor in machinery?
The primary purpose of a brake motor in machinery is to provide controlled stopping and holding of loads. A brake motor combines the functionality of an electric motor and a braking system into a single unit, offering convenience and efficiency in various industrial applications. Here's a detailed explanation of the primary purpose of a brake motor in machinery:
1. Controlled Stopping: One of the main purposes of a brake motor is to achieve controlled and rapid stopping of machinery. When power is cut off or the motor is turned off, the braking mechanism in the brake motor engages, creating friction and halting the rotation of the motor shaft. This controlled stopping is crucial in applications where precise and quick stopping is required to ensure the safety of operators, prevent damage to equipment, or maintain product quality. Industries such as material handling, cranes, and conveyors rely on brake motors to achieve efficient and controlled stopping of loads.
2. Load Holding: Brake motors are also designed to hold loads in a stationary position when the motor is not actively rotating. The braking mechanism in the motor engages when the power is cut off, preventing any unintended movement of the load. Load holding is essential in applications where it is necessary to maintain the position of the machinery or prevent the load from sliding or falling. For instance, in vertical applications like elevators or lifts, brake motors hold the load in place when the motor is not actively driving the movement.
3. Safety and Emergency Situations: Brake motors play a critical role in ensuring safety and mitigating risks in machinery. In emergency situations or power failures, the braking system of a brake motor provides an immediate response, quickly stopping the rotation of the motor shaft and preventing any uncontrolled movement of the load. This rapid and controlled stopping enhances the safety of operators and protects both personnel and equipment from potential accidents or damage.
4. Precision and Positioning: Brake motors are utilized in applications that require precise positioning or accurate control of loads. The braking mechanism allows for fine-tuned control, enabling operators to position machinery or loads with high accuracy. Industries such as robotics, CNC machines, and assembly lines rely on brake motors to achieve precise movements, ensuring proper alignment, accuracy, and repeatability. The combination of motor power and braking functionality in a brake motor facilitates intricate and controlled operations.
Overall, the primary purpose of a brake motor in machinery is to provide controlled stopping, load holding, safety in emergency situations, and precise positioning. By integrating the motor and braking system into a single unit, brake motors streamline the operation and enhance the functionality of various industrial applications. Their reliable and efficient braking capabilities contribute to improved productivity, safety, and operational control in machinery and equipment.
editor by CX 2024-05-14